• Title/Summary/Keyword: Clearance efficiency

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Tool Wear of the Tungsten Carbide Tipped Circular Saw (초경팁 납접형 둥근톱의 공구 마멸)

  • Lee, Jae-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.2
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    • pp.228-236
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    • 2002
  • In this study, the carbon steels, SM20C were machined with the tungsten carbide tipped circular saw to clarify the cutting-off characteristics in terms of tool wear. The results show that an improved performance in view of both the tool wear and the cutting efficiency was obtained by using oil base cutting fluid at the cutting speed of 100m/min with the feed of 0.06mm/tooth. The rake angle of 10$^{\circ}$ , clearance angle of 8$^{\circ}$ , nose radius of R0.1mm, and end cutting edge champer of 0.1mm$\times$25$^{\circ}$ are believed as the best tool geometries. The tool wear decreases due to using the saw of the disk of STS5 and the tool material of P30.

Analysis of Lubrication and Dynamic Characteristics of a Cylinder Block for Hydraulic Pump (유압펌프용 실린더 블록의 윤활 및 동특성 해석)

  • 안성용;임윤철;홍예선
    • Tribology and Lubricants
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    • v.20 no.4
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    • pp.209-217
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    • 2004
  • Lubrication characteristics between a cylinder block and a valve plate for high speed bent-axis type hydraulic pump play an important role in volumetric efficiency and durability of pump. In this paper, a finite element method is presented for the computation of the pressure distribution between a cylinder block and a valve plate for high speed bent-axis type hydraulic pump. Also, a Runge-Kutta method is applied to simulate the cylinder block dynamics of three-degrees of freedom motion. From the results of computation, we can draw two major conclusions. One is related to the fluid film characteristics between a cylinder block and a valve plate and the other is related to the average leakage that is determined by the pressure gradient and the clearance near the discharge port. The numerical results of cylinder block dynamics were compared with the experimental results using eddy-current type gap sensors those are fixed at a pump housing.

An Analysis of Valve Train Behavior Considering Stiffness Effects

  • Chun, Dong-Joon;Lee, Jin-Kab
    • Journal of Mechanical Science and Technology
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    • v.14 no.3
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    • pp.283-290
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    • 2000
  • To maintain the specific volumetric efficiency of a heavy-duty diesel engine, an understanding of the behavior of each part of the valve train system is very important. The stiffness of the valve train system has a strong influence on the behavior of the valve train than valve clearance, heatresistance, or the durability of parts. In this study, a geometrical cam design profile using a finite element model of the valve train system is suggested. The results of the valve behavior according to the change in stiffness is analyzed for further tuning of the valve train system.

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The Prediction of Defection for the Shape Fixability on the Stamped Lead Frame (반도체 리드프레임의 형상 동결성에 관한 연구)

  • Cho H. K.;Kim D. H.;Lee S. B.;Kim B. M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.77-80
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    • 2001
  • IC lead frame needs the precision shape for good efficiency. In the blanking process, there are many parameter effected the dimensional accuracy : lead width, blanking order, striper force, tool clearance etc. In this research, the4 undesirable defects appeared in the final blanking process. so we measured the deflection of lead according to the stripper force using $PAM-STAMP_{TM}$. In the result, the deflection was decreased by increasing the stripper force properly. and we changed the blanking order on the test model. In the blanking order, deflection is good from the outer line position blanking to center line position. so we can design the precision die without tryout by the prediction of the lead deflection.

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A Design for Dynamic Line Rating System to increase Overhead Transmission Line Capacities (가공송전선의 송전용량을 증가시키기 위한 동적송전용량 시스템의 설계)

  • Kim, Sung-Duck
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.25 no.7
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    • pp.72-77
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    • 2011
  • Dynamic Line Rating (DLR) techniques have been greatly worthy of notice for efficiently increasing transmission capacity as well as controlling load-flow in overhead transmission lines, in comparison with the existing power system operating with Static Line Rating (SLR). This paper describes an utilization method to implement DLR control system for old transmission lines built in the first stage using the ground clearance design standard with lower dips. The suggested DLR system is focused on designing as temperature control system rather than current/load control system. Based on several performance for conductor temperatures, it is shown that DLR system with efficiency can be implemented.

The Effect of the Diameter and Rotational Velocity on the Cavitation Performance of a Turbopump Inducer (터보펌프 인듀서의 흡입성능에 대한 직경과 회전속도의 영향)

  • Sohn, Dong-Kee;Koo, Hyun-Chul;Cha, Bong-Jun;Yang, Soo-Seok;Lee, Dae-Sung
    • The KSFM Journal of Fluid Machinery
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    • v.5 no.1 s.14
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    • pp.27-32
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    • 2002
  • The turbopump inducer cavitation is very important for the success of a liquid rocket engine. In this study, the performance test and cavitation performance test were carried out at various rotational speeds with two inducers of different diameter. The rotational speed was varied by 4000, 6000, and 8000 rpm, and the size effect was tested for the normal inducer and twice-enlarged one. The hydraulic performance results showed that the similarity was satisfied over the entire test range of the present study. The blade thickness effect was examined and showed that the increased blade thickness resulted in decreased efficiency and worse cavitation performance for the large tip clearance. The cavitation performance test results showed that the breakdown NPSH increased as the flow coefficient, and was not affected by the rotational speed.

The Effect of the Diameter and Rotational Velocity on the Cavitation Performance of a Turbopump Inducer (터보펌프 인듀서의 흡입성능에 대한 직경과 회전속도의 영향)

  • Sohn, Dong Kee;Koo, Hyun Chul;Cha, Bong Jun;Yang, Soo Seok;Lee, Dae Sung
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.229-234
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    • 2001
  • The turbopump inducer cavitation is very important for the success of a Liquid rocket engine. In this study the performance test and cavitation performance test were carried out at various rotational speed with two different diameter inducers. The rotational speed were varied 4000, 6000, 8000 rpm and the variation to the diameter of an inducer were taken as design size and 2 times enlarged size. The major results of the present study were as follows. 1. The hydraulic performance results showed that the similarity was met over the entire test range of the present study. 2. The blade thickness effect was examined and showed that the increased blade thickness resulted in decreased efficiency and worse cavitation performance for large tip clearance. 3. The cavitation performance test results showed that the breakdown NPSH increases as the flow coefficient and does not affected by the rotational speed.

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NUMERICAL STUDY ON WIND TUNNEL GROUND PLATE WITH A PRESSURE CONTROL DEVICE (압력 조절 장치를 갖는 풍동 지면판에 관한 수치해석적 연구)

  • Lee, M.J.;Kim, C.W.
    • Journal of computational fluids engineering
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    • v.15 no.4
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    • pp.53-59
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    • 2010
  • Preliminary design of a ground plate, a device installed close to the aircraft model for wind tunnel test to simulate the ground effect, was performed by a numerical simulation. A two-dimensional numerical study was performed initially to decide the optimal leading edge and flap configurations. Then, three-dimensional studies were conducted to decide the optimal flap deflection angle for pressure distribution reduction since the plate and the plate supporting system generate static pressure difference between the upper and lower flow regions. Three-dimensional simulation additionally studied the effect of the clearance between the plate and the wind tunnel side wall. For the efficiency of computation, half model was simulated and a symmetric boundary condition was applied on the center plane. Based on the preliminary design, a ground plate was designed, manufactured and tested at the Korea Aerospace Research Institute(KARI) wind tunnel. The measured pressure differences versus flap deflection angle agreed well with the predicted results.

The effect of axial displacement of the impeller on the performance and axial thrust of a pump (회전차의 축방향 변위가 펌프의 성능과 축추력에 미치는 영향)

  • Hong, Sun-Sam;Gang, Sin-Hyeong;Orachelashvili, B.
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.21 no.4
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    • pp.562-569
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    • 1997
  • The axial position of an impeller is misaligned in the process of manufacturing and assembling. For a single suction centrifugal pump with balancing holes, the effect of axial displacement of impeller on the performance, leakage loss and axial thrust acting on the impeller is experimentally investigated. The axial displacement decreases the pump efficiency, increases the leakage through the clearance between wearing ring and impeller, and affects the characteristics of axial thrust.

Development of Hydrogen Recirculation Blower for Fuel Cell Vehicle by Flow Analysis (유동해석에 의한 연료전지용 수소 재순환 블로워 개발)

  • Shim, Chang-Yeul;Hong, Chang-Oug;Kim, Young-Soo
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.684-689
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    • 2005
  • Parametric calculation were conducted to estimate performance of variable geometry of hydrogen recirculation blower for fuel cell vehicle. The pressure rise and efficiency are effected by change of the geometric parameter of impeller and casing, and stripper clearance under various mass flow. Hydrodynamic performance were evaluated, and also the inner flow fields were investigated by CFD. Calculated results show good coincidence with experimental test results of total pressure performance. Performance of model designed by parametric calculations satisfied experimental data of verification model.

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