• Title/Summary/Keyword: Cleaning Nozzle

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Analysis of Fluid-Structure Interaction of Cleaning System of Micro Drill Bits (마이크로 드릴비트 세척시스템의 유체-구조 연성해석)

  • Kuk, Youn-Ho;Choi, Hyun-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.8-13
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    • 2016
  • The micro drill bit automatic regrinding in-line system is a system that refurbishes drill bits used in a PCB manufacturing process. This system is able to refurbish drill bits with a minimum size of ø0.15-0.075mm that have previously been discarded. Beyond the conventional manual cleaning process using ultrasound, this system adopts a water jet cleaning system, making it capable of cleaning drill bits with a minimum size of ø0.15-0.075mm. This paper analyses various contact pressures applied to the surface of drill bits depending on the shooting pressure of the cleaning device and fluid velocity in order to optimize the nozzle location and to detect structural instability caused by the contact pressures.

Experimental Study on Optimum Pulse Jet Cleaning Conditions of a Cartridge Filter System (카트리지 필터 여과집진기 충격기류시스템의 최적탈진조건에 관한 실험적 연구)

  • Piao, Cheng Xu;Ha, Hyun Chul;Kim, Sung Joon
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.25 no.4
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    • pp.542-553
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    • 2015
  • Objectives: Many types of dust collector are used for industrial ventilation, with the most common types being the cylinder bag filter system, rectangular bag filter system and cylinder type cartridge filter system. The cylinder type cartridge bag filter, which has more filtering area than other types of bag filter, can increase the pulse time and extend the useful life of the filter. This can save operational costs and installation area. Materials: This study used cylinder type cartridge bag filter equipment and tested the impact of vibration level and filter pressure with different pulse jet cleaning conditions. The final, cleaning efficiency was calculated through input dust mass and cleaning dust mass Conclusions: Two optimum cleaning condition groups were found. The first condition group was $3kgf/cm^2$ pulse pressure, 15 cm pulse distance, 0.2 s pulse time with an H-10 type nozzle. The second condition group was $3kgf/cm^2$ pulse pressure, 15 cm pulse distance, 0.3 s pulse time with an H-10 type nozzle.

A Study on the Cleaning Device of Bidet Washer (비데 세정기의 세척장치에 관한 연구)

  • Lim, Yeon-Jeong;Lim, Sang-Ho
    • Industry Promotion Research
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    • v.4 no.1
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    • pp.21-27
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    • 2019
  • This study is about the bidet which is used to clean the anal and local parts after the user seated on the left side of the toilet in the toilet. The cleaner of the bidet which is contaminated from various bacteria and dirt is washed clean with clean water to keep it clean The present invention relates to a cleaning device for a bidet cleaner that hygienically maintains a bidet used by a plurality of users. As a result of developing and studying a bidet nozzle that can be implemented with a bidet nozzle and a washing nozzle for automatically washing the jetting head of the bidet and the jetting head, the optimum jetting time of the nozzle after the hydraulic jetting is 1 second To 10 seconds, it was confirmed that the nozzle cleanliness of an average of 5 seconds was maintained at 100%. Subsequent studies will require further study of the durability of the product and the cleaning safety at a pressure of $5kg/mm^2$. Toilet bidet is a product that is closely related to the safety and life of the people, but the development of various technologies is still insufficient. Therefore, it is meaningful that this study contributed to the quality of life of the people by continuously researching and developing the bidet.

Optimal Design of Water Jet Nozzles Utilizing Independence Design Axiom (독립공리 설계기법을 이용한 LCD 세정노즐의 최적설계)

  • Shin, Hyun-Suk;Lee, Jong-Soo
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.1240-1247
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    • 2003
  • Water jet nozzle for LCD has been used as a wet cleaning process in many industries. It is necessary for the nozzle to consider cleaning effect and flux. In this paper, we applied the bubble dynamic theory(Rayleight-Plesset equation) to improve the cleaning efficiency. Generally, Rayleigh-Plesset equations for cavitation bubbles are used in analyzing computer simulation for caviting flows. Burst of bubbles causes potential energies and we can use these energies to remove organic and inorganic compounds on the LCD. Therefore, it is necessary to analyze the bubble generations and axiomatic design by computational fluid dynamics(CFD). By comparing the weight matrix of neural networks to the design matrix of axiomatic design, we propose methods to verify designs objectively. The optimal solution could be deduced by the regression analysis using the design parameters.

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Analysis of impingement mixing for coating in injection mold (사출금형 안에서 코팅을 위한 충돌혼합에 관한 해석)

  • Kim, Seul-Woo;Lee, Ho-Sang
    • Design & Manufacturing
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    • v.13 no.4
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    • pp.1-9
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    • 2019
  • In-mold Coating is a method that can simultaneously perform injection molding and surface coating in injection mold. The material used for coating is two-component polyurethane which is composed of polyol and isocyanate. L-type mixing head can be used to mix polyol and isocyanate uniformly, and inject them inside the mold cavity. The surface quality of the injection molded products by using in-mold coating depends on the mixing uniformity between main agent and hardener. In this study, flow analysis was performed to design a mixing head for uniform mixing of two-component polyurethane. Especially the effects of design parameters of mixing head on mixing uniformity and nozzle pressure were investigated. The parameters of mixing head were mixing chamber diameter, cleaning cylinder diameter, nozzle alignment angle in the horizontal and vertical direction, and cleaning piston position. It was found that optimal design values were mixing chamber diameter of 3.5 mm, cleaning cylinder diameter of 5.0 mm, nozzle horizontal/vertical alignment angles of 140°/160°, and cleaning piston position of 1.8 mm. The optimal values would be used to develop a two-component mixing head achieving an uniform mixing for in-mold coating.

DESIGN OF WATER INJECTION NOZZLE OF BIDET WITH COMPUTATIONAL FLUID DYNAMICS (유동해석을 통한 물 분사용 비데 노즐 설계)

  • Choi, Y.S.;Yang, S.S.;Jin, S.W.
    • Journal of computational fluids engineering
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    • v.12 no.3
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    • pp.8-12
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    • 2007
  • An optimized bidet nozzle design to form the required swirl water jet is proposed with the help of numerical analysis. The bidet can do the cleaning process of human body by water injection and the speed/pressure/injection angle/magnitude of swirl intensity of water jet determine the cleaning capability and personal subjective feeling. The objective of this research is to design optimal water injection nozzle to make stable swirl intensity. The effect of individual design variables are analyzed from the basic design and the final design is deduced to make high performance water jet within the pre-determined operation conditions.

DESIGN OF WATER INJECTION NOZZLE OF BIDET WITH COMPUTATIONAL FLUID DYNAMICS (유동해석을 통한 물 분사용 비데 노즐 설계)

  • Choi, Y.S.;Yang, S.S.;Jin, S.W.
    • 한국전산유체공학회:학술대회논문집
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    • 2007.04a
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    • pp.68-71
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    • 2007
  • An optimized bidet nozzle design to form the required swirl water jet is proposed with the help of numerical analysis. The bidet can do the cleaning process of human body by water injection and the speed/pressure/injection angle/magnitude of swirl intensity of water jet determine the cleaning capability and personal subjective feeling. The objective of this research is to design optimal water injection nozzle to make stable swirl intensity. The effect of individual design variables are analyzed from the basic design and the final design is deduced to make high performance water jet within the pre-determined operation conditions.

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A Study of the Salt Rejection from the Surface of Marine Waste using Ultra Fine Bubble (초미세기포를 이용한 해양쓰레기 표면 내 염분제거에 관한 연구)

  • Kim, Bo-Min;Kim, Kwang-Koo;Park, Chan-Gyu
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.22 no.6
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    • pp.11-18
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    • 2021
  • Nano bubble water is used in various washing processes, including cleaning of solar panels, salt rejection of roads, and cleaning precision parts of machines. High cleaning efficiency and water conservation are obtained by applying nano bubbles during pretreatment of the marine waste cleaning system. This study compared the salt rejection of nano bubble water, and it was revealed that marine waste was produced by wood immersed in 200,000 mg/L NaCl solution. Using tap water and nano bubble water for washing, comparisons of the surface salt concentrations of wood were determined according to the nozzle, orifice diameter, pump speed and washing time. Decreased surface salt concentration was observed on the wood surface with increasing washing time. Water consumption was optimal between 5- and 10-seconds washing time. Increasing orifice diameter of the nozzle reduced the spraying pressure, with consequent increase in the wood surface salt concentration, thereby establishing the importance of orifice diameter of the nozzle. Compared to levels obtained with tap water, salt concentration of the wood surface after washing with nano bubble water was 2.2% lower with sector nozzle, and 30.9% lower with circular nozzle. In the washing experiment using nano bubble water, the salt concentration on the wood surface was about 9.5 mg/L lower when washed with sector nozzle than the circular nozzle.

A Numerical Analysis of Pulse-Jet Cleaning Characteristics for Ceramic Filter System Design (세라믹필터 집진장치의 역세정 시스템 설계를 위한 유동해석)

  • 정재화;서석빈;김시문;안달홍;김종진
    • Journal of Energy Engineering
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    • v.12 no.3
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    • pp.197-206
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    • 2003
  • A numerical analysis of the pulse-jet cleaning characteristics in a porous ceramic candle filter system was performed. To obtain the detailed velocity and pressure distribution during the cleaning process in a porous filter system, the axi-symmetric compressible Navier-Stokes equations including energy conservation equation were solved by using the FLUENT code which adopts FVM (Finite Volume Method). The effects of pulse cleaning nozzle diameter, nozzle tip position, permeability of a porous ceramic candle filter, diffuser throat diameter, and cleaning pressure on the cleaning flow characteristics were investigated extensively.

Study of Turbine Module Design for Die Casting Mold Release Injection Robot System (다이케스팅 이형재 분사 로봇시스템의 터빈 모듈 설계에 관한 연구)

  • Choi, Hyun-Jin;Son, Young-Bum;Park, Chul-Woo;Lee, Seung-Yong;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.5
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    • pp.1-7
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    • 2015
  • Cleaning by injecting dry ice and water is a generally adopted trend these days to clean molds (injection, diecasting foundry, press, rubber mold, etc). This cleaning method is performed manually, or by installing multiple high pressure spray nozzles. We have manufactured a turbine cleaning module device that is able to clean diecasting modules at any position and angle in the space by mounting an articulated robot instead of the existing pipe type injection nozzle, to minimize lead time and enhance working yield of the cleaning process. In this paper, we analyzed process factors that are required to design the turbine module by reviewing number of revolution, and results according to different blade angles and thicknesses of the mold release injection turbine module, using computational fiuid dynamics (CFD).