• 제목/요약/키워드: Clamping pressure

검색결과 89건 처리시간 0.028초

액압벌징에 의한 보온용기의 제조방법 개발 (Development of Manufacturing Method of Vessel for Keeping Warm by Hydraulic Bulging)

  • 정준기;조웅식
    • 한국정밀공학회지
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    • 제16권7호
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    • pp.24-31
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    • 1999
  • Bulging is a forming method to shape of die cavity by using hydraulic pressure in tube or vessel. Bulging machine and die were developed in order to produce vessel for keeping warm. Bulging machine is a double type with two horizontal cylinders for bulging of two pieces at the same time. The developed die system has one bulging die and two drawing dies for necking at the both ends of tube. The diameter of tube expands by hydraulic pressure in tube. at the same time, thrust at the both ends of tube. pushes tube in the direction of expansion to obtain high expanding rate with no crack. In this study, the bulging properties were investigated to solve tube crack and necking in manufacturing vessel by the combination method of bulging and drawing. As a result, high expanding rate of tube radius without crack, precision necking and high productivity were obtained.

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Development of Manufacturing Method of Vessel for Keeping Warm by Hydraulic Bulging

  • Chung, Joon-Ki;Cho, Woong-Shick
    • International Journal of Precision Engineering and Manufacturing
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    • 제2권4호
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    • pp.40-46
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    • 2001
  • Bulging is a forming method to shape die cavity by using hydraulic pressure in tube or vessel. Bulging machine and die were developed in order to produce vessel for keeping warm. Bulging machine is a double type with two horizontal cylinders for bulging of two pieces at the same time. The developed die system has one bulging die and two drawing dies for necking at both ends of the tube. The diameter of tube expands by hydraulic pressure in tube. At the same time, thrust at both ends of the tube pushes tube in the direction of expansion to obtain high expansion rate with no crack. In this study, the bulging properties were investigated to solve tube crack and necking in manufacturing vessel by combining bulging and drawing. As a result, high expanding rate of tube radius without crack, precision necking and high productivity were obtained.

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Simulation of injection-compression molding for thin and large battery housing

  • Kwon, Young Il;Lim, Eunju;Song, Young Seok
    • Current Applied Physics
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    • 제18권11호
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    • pp.1451-1457
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    • 2018
  • Injection compression molding (ICM) is an advantageous processing method for producing thin and large polymeric parts in a robust manner. In the current study, we employed the ICM process for an energy-related application, i.e., thin and large polymeric battery case. A mold for manufacturing the battery case was fabricated using injection molding. The filling behavior of molten polymer in the mold cavity was investigated experimentally. To provide an in-depth understanding of the ICM process, ICM and normal injection molding processes were compared numerically. It was found that the ICM had a relatively low filling pressure, which resulted in reduced shrinkage and warpage of the final products. Effect of the parting line gap on the ICM characteristics, such as filling pressure, clamping force, filling time, volumetric shrinkage, and warpage, was analyzed via numerical simulation. The smaller gap in the ICM parting line led to the better dimensional stability in the finished product. The ICM sample using a 0.1 mm gap showed a 76% reduction in the dimensional deflection compared with the normal injection molded part.

The Effect of Distal Aortic Pressure on Spinal Cord Perfusion in Rats

  • Park, Sung-Min;Cho, Seong-Joon;Ryu, Se-Min;Lee, Kyung-Hak;Kang, Gu
    • Journal of Chest Surgery
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    • 제45권2호
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    • pp.73-79
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    • 2012
  • Background: Aortic cross clamping is associated with spinal cord ischemia. This study used a rat spinal cord ischemia model to investigate the effect of distal aortic pressure on spinal cord perfusion. Materials and Methods: Male Sprague-Dawley rats (n=12) were divided into three groups. In group A (n=4), the aorta was not occluded. In groups B (n=4) and C (n=4), the aorta was occluded. In group B the distal aortic pressures dropped to around 20 mmHg. In group C, the distal aortic pressure was decreased to near zero. The carotid artery and tail artery were cannulated to monitor the proximal aortic pressure and the distal aortic pressure. Fluorescent microspheres were used to measure the regional blood flow in the spinal cord. Results: After aortic occlusion, blood flow to the cervical spinal cord showed no significant difference among the three groups. In groups B and C, the thoracic and lumbar spinal cord and renal blood flow decreased. No microspheres were detected in the thoracic and lumbar spinal cord of group C. Conclusion: The spinal cord blood flow is dependent on the distal aortic pressure after thoracic aortic occlusion.

심실중격결손의 개심술 후 잔류단락에 관한 임상적 고찰 (Postoperative Assessment of Residual Oefects Following Surgical Closure of Ventricular Septal Defects)

  • 조준용;허동명
    • Journal of Chest Surgery
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    • 제29권2호
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    • pp.147-152
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    • 1996
  • 1989년 1월부터 1993년 12월까지 5년간 경북대학교병원 흉부외과학교실에서 심실중격결손으로 개심술을 받았던 환자 211례를 대상으로 하여, 정상군 191례와 잔류단락군 20례로 분류한 다음, 잔류단락 발생에 관여하는 인자들을 알아 보았다. 전체환자에서 연령분포는 7개월에서 39세까지로 평균년령은 5.6세였고, 남녀비는 1:0.61로 남자가 많았다. 수술시행년도에 따른 술 후 잔류단락의 발생률을 살펴보면, '89년도 21.4%, '90년도 6.2%, '91년도 8.5%, '92년도 6.5%, '93년도 8.9%로서 '90년도 이후에 비하여 '89년도에 유의하게 높은 발생률을 보였다. 심실중격결손의 크기를 비교하였을 때, 정상군에서는 중격결손의 평균직경 6.3$\pm$3.6mm,잔류단락쿤에서는 평균직경 10.6$\pm$5.7mm로써 양군간에 유의한 차이가 있었다. 그리고 폐-체혈압비와 평균 폐동맥압이 잔류단락군에서 유의하게 높았다. 잔류단락군에서 술후 정기적 일심초음파검 사에 의한 추적관찰을 실시하여 얻어진 성적을 보면, 잔류단락은 모두 혈류역학적인 의의가 없는 작은 크기 였고, 잔류단락에 따른 재수술례는 없었다. 그리고 추적관찰 기간중 잔류단락의 자연폐쇄가 9례에서 확인되었다.

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박용엔진 피스톤 스커트 프로파일 변경에 의한 마찰손실(FMEP) 저감 연구 (Friction Power Loss Reduction for a Marine Diesel Engine Piston)

  • 안성찬;이상돈;손정호;조용주
    • Tribology and Lubricants
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    • 제32권4호
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    • pp.132-139
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    • 2016
  • The piston of a marine diesel engine works under severe conditions, including a combustion pressure of over 180 bar, high thermal load, and high speed. Therefore, the analyses of the fatigue strength, thermal load, clamping (bolting) system and lubrication performance are important in achieving a robust piston design. Designing the surface profile and the skirt ovality carefully is important to prevent severe wear and reduce frictional loss for engine efficiency. This study performs flexible multi-body dynamic and elasto-hydrodynamic (EHD) analyses using AVL/EXCITE/PU are performed to evaluate tribological characteristics. The numerical techniques employed to perform the EHD analysis are as follows: (1) averaged Reynolds equation considering the surface roughness; (2) Greenwood_Tripp model considering the solid_to_solid contact using the statistical values of the summit roughness; and (3) flow factor considering the surface topology. This study also compares two cases of skirt shapes with minimum oil film thickness, peak oil film pressure, asperity contact pressure, wear rate using the Archard model and friction power loss (i.e., frictional loss mean effective pressure (FMEP)). Accordingly, the study compares the calculated wear pattern with the field test result of the piston operating for 12,000h to verify the quantitative integrity of the numerical analysis. The results show that the selected profile and the piston skirt ovality reduce friction power loss and peak oil film pressure by 7% and 57%, respectively. They also increase the minimum oil film thickness by 34%.

차량용 대형 선바이저 생산을 위한 성형해석 (Molding Analysis for the Production of Large Sun Visors in Vehicles)

  • 박종남;노승희
    • 한국산학기술학회논문지
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    • 제17권11호
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    • pp.610-615
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    • 2016
  • 자동차의 부속 장비들은 용도에 따라 네비게이션, 전방 및 후방카메라, 스포일러, 선 바이저 등 다양한 것들이 채택되어 사용되고 있다. 이 중에서 선 바이저는 햇빛을 차단시켜 줌으로써 운전자의 시야 확보를 통해 안전운전을 돕는 역할을 한다. 이런 장점으로 많은 차량에 채택되어 사용되고 있는 추세이다. 그러나 대형의 플라스틱 제품들은 사출성형을 통해 생산하기까지는 웰드 라인, 충전부족, 플로우 마크, 미성형 및 변형 등 여러 가지 문제로 인한 어려움이 따른다. 본 연구는 차량용 대형 선바이저에 관한 것으로써 대형 제품을 사출 성형하는 데 발생될 수 있는 문제점을 먼저 파악하기 위해 선(先)행된 결과를 토대로 CAE 시뮬레이션을 수행하였다. 연구를 수행한 결과 첫째, 용융수지가 완전 충전되기까지 유동의 흐름을 파악할 수 있었다. 둘째, 유동선단부의 온도 편차가 $10^{\circ}C$정도로 매우 안정적임을 확인 할 수 있었다. 셋째, 성형품의 콜드 러너 취출(取出) 가능시간(약 70sec)을 구하였다. 넷째, 사출압력 및 형 체결력을 예측하여 사출 성형기의 능력을 구할 수 있었다.

영구자석과 홀소자로 구비된 집게형 맥진기를 이용한 맥진파형 측정과 분석 (Measurement and Analysis of Pulse Wave using Clip Type Pulsimeter Equipped with a Permanent Magnet and a Hall Device)

  • 손일호;이상석
    • 한국자기학회지
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    • 제21권3호
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    • pp.104-107
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    • 2011
  • 비가압 상태에서 정확하게 측정한 맥진파형 신호를 얻기 위하여 영구자석과 홀소자로 구비된 안정시 휴대성이 가능한 집게형 맥진기 시제품을 개발하였다. 소형 영구 자석 1개 위치 변화로 얻은 요골동맥 맥진 파형의 4가지 중요 상관인자인 주기, 수축시간, 반사파시간, 절흔 시간들을 결정하여 5초간 수집한 실험값들을 서로 비교 분석하였다. 집게의 스프링에서 누르는 일정 압력을 사용해 가압 느낌 없이 재현성 있는 맥박수 및 혈압 측정함으로써 홀소자 집게형 맥진기 개발이 가능함을 보여주었다.

온간 하이드로포밍 공정을 위한 시스템 설계 (Process Design for the Tubular Hydroforming at Elevated Temperatures)

  • 김봉준;박광수;손성만;이문용;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.226-229
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    • 2006
  • Process design has been performed for the warm hydroforming of light weight alloy tubes. For the heating of tubes, specially designed induction heating system has been adopted to ensure rapid heating of tubes. The induction heating system uses 30kHz frequency induction coil in order to concentrate the energy in the tube and prevent the energy loss. But the induced heat by the integrated heating system, consisting of induction coil, tube, pressure oil and dies, was normally not equally distributed over the length and circumference of the tube specimen, and consequent temperature distribution was non-uniform. So additional heating element has been inserted into the inside of the tube to maintain the forming temperature and reduce temperature drop due to heat loss to the molds. And for that heat loss, a heat insulation system has also been installed. The drop in flow stress at elevated temperatures results in lower internal pressure for hydroforming and lower clamping forces. The proposed warm hydroforming process has been successfully implemented when applying 6061 aluminum extruded tubes.

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Design of Gate System in Injection Molding of a Dashboard by CAMPmold

  • Choi D. S.;Han K. H.;Kim H. S.;Im Y. T.
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 The Korea-Japan Plastics Processing Joint Seminar
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    • pp.33-39
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    • 2003
  • Injection molding is widely used in producing various plastic parts due to its high productivity and the demand for high precision injection molded products is ever increasing. To achieve successful product quality and precision, the design of gating and runner systems in the injection mold is very important since it directly influences melt flow into the cavity. Some defects such as weld lines and overpacking can be effectively controlled with proper selection of gate locations. In the present study, the design of gate locations in injection molding of a dashboard for automobiles was carried out with CAMPmold, a PC-based simulation system for injection molding. A dummy runner was developed to simulate a runner system in order to increase the efficiency of the analysis. The numbers and locations of gates were varied in the present investigation as that an acceptable design was obtained in terms of reduced maximum pressure and clamping force.

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