• 제목/요약/키워드: Clamping pad

검색결과 14건 처리시간 0.026초

Locker 의 물림각이 쐐기형 레일클램프의 압착력에 미치는 영향 평가 (The Effect of Clamping Angle of a Locker on the Clamping Force of the Wedge Type Rail Clamp)

  • 한동섭;이성욱;한근조;안찬우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 추계학술대회 논문집
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    • pp.1042-1045
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    • 2005
  • The wedge type rail clamp has the operating mechanism: First, the jaw pad clamps a rail with small clamping force. Next as the wind speed increases, the clamping force of the Jaw pad Is Increased by the wedge. The initial clamping force of a jaw pad was determined by the clamping angle of a locker. In this study, we carried out the finite element analysis to evaluate the relationship between the clamping angle of a locker and the clamping force of a jaw pad with respect to the design wind speed, such as 2, 4, 6, 8, and 10m/s, we adopted the wedge type rail clamp fur 50tons class container crane with the wedge angle of $10^{\circ}$.

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Locker의 물림각과 쐐기형 레일클램프의 압착력에 관한 실험적 고찰 (A Experimental Analysis on the Relationship between the Angle of a Locker and the Clamping Force of Wedge Type Rail Clamp)

  • 한동섭;심재준;한근조;이권희
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2005년도 추계학술대회 논문집
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    • pp.247-252
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    • 2005
  • 쐐기형 레일클램프는 작은 초기 압착력으로 레일을 압착한 후 풍속이 증가함에 따라 쐐기작용에 의해 압착력이 증가하여 레일을 강하게 압착하는 구조를 가지고 있다. 쐐기형 레일클램프를 설계하기 위해서는 쐐기작용을 위한 적정 쐐기각과 초기압착력 발휘를 위한 적정 Locker의 물림각을 결정해야 한다. 적정 쐐기각에 관한 연구는 이미 수행되었으며, 본 연구에서는 Locker의 적정 물림각을 설정하기 위하여 이전 연구를 바탕으로 $10^{\circ}$의 쐐기각을 갖는 레일클램프에서 Locker의 물림각과 Jaw pad의 압착력 사이의 상관관계를 실험적 분석을 통해 살펴보았다. 레일클램프의 초기 압착력은 Locker의 물림각에 의해 결정되므로 3, 4, 5, $6^{\circ}$의 4가지 Locker의 물림각에 따른 Locker의 물림력을 압력게이지를 이용하여 측정한 후 Jaw pad의 압착력을 산출하여 유한요소해석결과와 비교하였다.

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자력 승강식 크레인의 클램핑 패드 마찰계수에 미치는 설계변수 영향 (Effects of Design Parameters on the Frictional Coefficient of Clamping Pads for Self-Climbing Crane systems)

  • 박상현;이수민;유영재;조상래
    • 풍력에너지저널
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    • 제14권4호
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    • pp.13-20
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    • 2023
  • A self-climbing crane (SCC) system is under development for the installation and maintenance of wind turbines. It can move vertically along the wind turbine tower by itself. One of the key components of the SCC system is the clamping pad to maintain a safe position on the wind turbine tower. The SCC system can maintain its position on the tower from the frictional force generated between the surfaces of the clamping pads and the tower. If the frictional force provided by the clamping pads are insufficient, the SCC system cannot stay in the vertical position on the tower. Therefore, the development of clamping pads with sufficient frictional force is very important for the SCC system. At the same time, the operation of the SCC system should not damage the paint coating of the wind turbine tower. In order to verify that the frictional force is sufficient and that frictional and compressive forces do not cause damage to the paint, a number of combined compression and shear loading tests were conducted using a test device prepared for this study. The details regarding the test specimens, test procedure, and test results are summarized in this paper.

초기압착력 설정을 위한 쐐기형 레일클램프의 창의적 설계 (Creative Design of the Wedge Type Rail Clamp to set the Initial Clamping Force)

  • 한동섭;김용;이성욱;한근조
    • 한국기계가공학회지
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    • 제6권3호
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    • pp.58-64
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    • 2007
  • The clamping force of a jaw pad is determined by the displacements of main part when two lockers are locked, after the clamping angle of a locker was set up in the wedge type rail clamp for a container crane. In this time, if the resistance of wedge frame generates due to several factors, the clamping angle of a locker to display the initial clamping force will be changed because of the reduction of displacement of extension bar. This resistance is determined by the eccentric distance between the roller and the wedge, and by the gap between the wedge frame and outer frame. In this study we measured the tensile force of both extension bar through the performance test of the prototype rail clamp in order to evaluate the effect of the resistance of wedge frame on the clamping force of the wedge type rail clamp.

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자기 체결 마찰 클러치의 전달 토크에 관한 연구 (A Study on the Transmitted Torque of Self Clamping Friction Clutch)

  • 왕지석;김종도;윤희종
    • Journal of Advanced Marine Engineering and Technology
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    • 제32권8호
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    • pp.1149-1156
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    • 2008
  • The principle of self clamping friction clutch is presented in this paper and the transmitted torque capacity is also calculated. In order to enlarge the friction force, a part of rotating force of driving side is converted to normal force of friction materials by clamping arm. The increased normal force of friction materials assures the large friction force and the transmitted torque capacity of clutch becomes large. The self clamping friction clutch is adopted in the tube type air pressure clutch and the condition of stability is investigated. It is proven that the inclined angle of clamping arm and the friction factor of friction materials are the essential elements in stability and torque capacity of self clamping friction clutch. The transmitted torque capacity of self clamping friction clutch is compared with air pressure clutch. The normal force of friction lining is magnified by 1/(1-k) and the transmitted torque capacity is also magnified with same proportion comparing with air pressure clutch. The larger the friction factor of friction lining, the larger the magnification factor. The longer the clamping arm, the smaller the magnification factor. It must be also noted that the value of k=${\mu}Y/X$ is the criterion of stability. If the value of k=${\mu}Y/X$ is greater than or equal to 1, the self clamping friction clutch is unstable and it can not be used as clutch.

전기기계식 제동장치의 제동패드 마모보상방법 및 성능평가 (A Brake Pad Wear Compensation Method and Performance Evaluation for ElectroMechanical Brake)

  • 백승구;오혁근;박춘수;김석원
    • 한국산학기술학회논문지
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    • 제21권10호
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    • pp.581-588
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    • 2020
  • 본 논문은 전기기계식제동장치(EMB : Electro Mechanical Brake, 이하 EMB)의 제동패드 마모발생에 따른 소프트웨어 기반의 마모보상방법의 적용 및 성능평가를 다루었다. EMB의 구동을 위해 사용된 모터는 3상 매입형 영구자석 동기전동기(IPMSM : Interior Permanent Magnet Synchronous Motor, 이하 IPMSM)가 사용되었다. EMB의 압부력(clamping force) 제어를 위해 위치제어기, 속도제어기 및 전류제어기가 적용되었으며, IPMSM의 출력 압부력 예측을 위해 모터의 거리별 압부력 실험을 통하여 힘 추정기(force estimator)를 1차 모델식으로 단순화 하였다. 제동패드에서 마모가 발생함에 따라 IPMSM에서 출력되는 토크전류의 크기가 감소하는 특성을 이용하여 기준 토크전류와의 비교를 통해 힘 추정기를 업데이트하는 방법으로 마모보상이 가능함을 보였다. 제동패드의 마모 후 최대 압부력 도달시간이 0.1초 이내로 증가하였으나, 마모패드 장착시에도 제동압부력은 마모 전 제동패드와 동일한 최대 기준 압부력을 만족하였으며, 최대압부력 도달시간의 경우 0.5초(기준값) 이내임을 실험으로 검증하였다. 소프트웨어 기반의 EMB 제동패드의 마모보상 방법은 철도차량의 출발 전 제동장치 점검시 테스트모드의 진입을 통하여 수행이 가능하다.

레일클램프의 원활한 클램핑과 초기체결력 발휘를 위한 중추무게의 관계에 관한 연구 (Study for weight of wedge type rail clamp according to initial clamping force)

  • 한근조;안찬우;김태형;심재준;한동섭;이호;전영환
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1517-1520
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    • 2003
  • In this paper, we design a wedge type rail-clamp which can protect container crane from wind with constant clamping force regardless of the operating period. When we design wedge type rail clamp, it is important to determine the weight for locker to descent smoothly with an initial clamping force of rail and pad. Therefor, this paper suggest a process to decide a wright within proper range which could be obtained using FEA of wedge type rail clamp.

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쐐기프레임의 저항력이 레일클램프의 압착력에 미치는 영향 (The Effect of the Resistance of Wedge Frame on the Clamping Force of the Rail Clamp)

  • 한동섭;이성욱;이권희;한근조
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2006년도 춘계학술대회 및 창립 30주년 심포지엄(논문집)
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    • pp.355-360
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    • 2006
  • 컨테이너 크레인용 쐐기형 레일클램프에서 조 패드의 초기 압착력은 라커의 물림각 설정 후 라커를 체결 시 주요 부품의 변형량에 의해서 결정된다. 이때 여러 인자들로 인해 쐐기 프레임의 저항력이 발생하게 되면, 인장봉의 변형을 감소시켜 초기 압착력 설정을 위한 라커의 물림각이 변하게 된다. 이러한 쐐기 프레임의 저항력은 롤러와 쐐기사이의 편심거리와 쐐기 프레임과 외곽 프레임 사이의 틈새에 따라 결정된다. 본 연구에서는 초기압착단계에서 인장봉에 전달되는 인장력을 실험을 통하여 측정함으로써 쐐기 프레임의 저항력이 라커의 쐐기형 레일클램프의 압착력에 미치는 영향을 평가하고자 한다.

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A Study on the Sliding Distance and the Proper Position of Supporter with respect to the Wedge Angle in the Wedge Type Rail Clamp

  • Han, Dong-Seop;Han, Geun-Jo;Lee, Seong-Wook
    • 한국항해항만학회:학술대회논문집
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    • 한국항해항만학회 2006년도 Asia Navigation Conference
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    • pp.115-120
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    • 2006
  • The rail clamp is the device to prevent the crane slips along rails from the wind blast as well as to locate a container crane in the set position in operating mode. In this study we conduct the research for the sliding distance of rail clamp and the proper position of supporter with respect to the wedge angle in the wedge type rail clamp. The sliding distance to display the clamping force of the jaw pad corresponding to the design wind speed criteria is determined by the total displacement of the rail clamp at the roller center and the wedge angle. And the supporter is the device to prevent the overload which is applied on each part of the rail clamp by wind speed increment, because a clamping force is generated by the sliding of the wedge due to the wind. Accordingly the position of the supporter to prevent the overload is determined by analyzing the forces applied to the rail clamp. In order to analyze the sliding distance and the proper position of supporter with respect to the wedge angle as the wind speed is 40m/s, 5-kinds of wedge angles, such as 2, 4, 6, 8, $10^{\circ}$, were adopted as the design parameter.

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실차 주행시험을 통한 디스크-패드 마찰계수 측정방법 (Measuring methods for friction coefficient of disc-pad through running test)

  • 목진용;김영국;김석원;박찬경;김기환
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2008년도 춘계학술대회 논문집
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    • pp.996-1001
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    • 2008
  • To stop the train safely within the limited traveling distance and reduce its speed to the desired speed, it is necessary to guarantee the correct braking force. Presently, most trains have electric propulsion system and have adopted combined electrical and mechanical(friction) braking system. The friction coefficient between brake disc and pad is an important parameter in determining the mechanical braking force. In general, friction coefficient data of braking material have been taken through the dynamo-test in a laboratory. This study have suggested two methodologies that can measure friction coefficient of braking material on the train's actual operating condition. The first is the direct method; measure the brake force and the clamping force applied on the mechanical brake by using strain gauges installed at the brake disk, and then calculate it. The second method is the indirect method; obtain the friction coefficient by using the train load and the equivalent brake force which is deducted the longitudinal force, such as resistance to motion, gradient resistance and curved resistance, from the inertia force applied to the train.

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