• Title/Summary/Keyword: Clamping force

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Relationship between the Initial Clamping Force and the Position of Supporter in the Wedge Type Rail Clamp (쐐기형 레일클램프에서 초기압착력과 지지대의 위치사이의 관계)

  • Lee, Seong-Wook;Han, Geun-Jo;Lee, Kwon-Soon;Han, Dong-Seop
    • Journal of Navigation and Port Research
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    • v.31 no.1 s.117
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    • pp.65-70
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    • 2007
  • The wedge type rail clamp compresses with small clamping force at first, and with large clamping force when the wind speed increases bemuse of the wedge working. At this time in order to display the wedge working, the rail clamp slips along a rail. If the supporter is not installed in the rail clamp when the wind speed increases more and more, the structure will occur overload which leads the structure to fracture. So the supporter has to be installed in the rail clamp. The proper position of this supporter is determined by the initial clamping force and the wege angle. Therefore in this study we adopted 5-kinds of wedge angle as the design parameters, and carried out the finite element analysis, in order to analyze the relationship between the initial clamping force and the position of supporter in the wedge type rail clamp.

Development of the Effective Clamping Force Measuring System for Spring Clamp (자동차용 스프링클램프 조임력 자동측정시스템의 개발)

  • O, Gi-Seok;Jo, Myeong-U;Seo, Tae-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.10
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    • pp.95-101
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    • 2000
  • The purpose of this study is to develop an improved measuring system, which allows for effectively measure spring clamping forces. This system consists of eight or twelve measuring points in order to acquire the clamping force distribution of the whole range of spring clamp. Each measuring point consists of load cells equipped with 4 strain gauges. Using different bearings, we calibrate the roundness of the measuring points. For quality control and database construction, a software system is established. furthermore, uncertainty is calculated to validate the confidence of this system. Various experiments confirm the effectiveness of this measuring system.

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A Study on the Secure Plan of Clamping Force according to the Variation of Torque-Coefficient in Torque-Shear High Strength Bolts (토크전단형 고력볼트의 토크계수 변동에 따른 체결축력 확보방안에 관한 연구)

  • Lee, Hyeon-Ju;Nah, Hwan-Seon;Choi, Sung-Mo
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.5 no.3
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    • pp.8-16
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    • 2014
  • Torque control method and turn of nut method are specified as clamping method of high strength bolts in the steel construction specifications. Quality control of torque coefficient is essential activity because torque control method, which is presently adopted as clamping method in domestic construction sites, is affected by variation of torque coefficient. The clamping of torque shear bolt is based on KS B 2819. It was misunderstood that the tension force of the TS bolt was induced generally at the break of pin-tail specified. However, the clamping forces on slip critical connections do not often meet the intended tension, as it considerably varies due to torque coefficient dependent on the environmental factors and temperature variables despite the break of the pin tail.This study was focused to evaluate the effect of environmental factors and errors of installing bolts during tightening high strength bolts. The environmental parameters were composed of 'wet' condition, 'rust' condition, 'only exposure to air' condition. And the manufacture of trial product was planned to identify the induced force into the bolts. The algorithm for a trial product was composed of the relation between electricity energy taken from torque shear wrench and tension force from hydraulic tension meter.

Study for weight of wedge type rail clamp according to initial clamping force (레일클램프의 원활한 클램핑과 초기체결력 발휘를 위한 중추무게의 관계에 관한 연구)

  • Han, Geun-Jo;An, Chan-Woo;Kim, Tae-Hyung;Sim, Jae-Jun;Han, Dong-Sub;Lee, Ho;Jeon, Young-Hwan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1517-1520
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    • 2003
  • In this paper, we design a wedge type rail-clamp which can protect container crane from wind with constant clamping force regardless of the operating period. When we design wedge type rail clamp, it is important to determine the weight for locker to descent smoothly with an initial clamping force of rail and pad. Therefor, this paper suggest a process to decide a wright within proper range which could be obtained using FEA of wedge type rail clamp.

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Structural Analysis of High Precision Reflector Using Finite Element Analysis (유한요소해석법을 이용한 고정밀 반사경의 구조 해석)

  • Lee, Sang-Yong;Kim, Ghiseok;Kim, Geon-Hee;Lee, Young-Shin
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.2
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    • pp.154-159
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    • 2013
  • In this paper, the effect of bolt clamping force and form accuray of contact surface between mirror and mount on mirror surface was studied. Normally, mirror used in reflecting optical system was assembled with mount by bolts or adhesive. In this case, the tension caused by bolt clamping force or adhesive force may distort the mirror surface. Also, form accuracy error of the contact surface have a negative impact on wrenched mirror surface which assembled by bolts or adhesive. In this study, stress and distorted displacements on mirror surface were analyzed according to the different contact surface form accuracies and bolt clamping forces by using the finite element analysis method.

Clamping effects on the dynamic characteristics of composite tool bars (고정부 조건이 복합재료 공구용 바의 동적 특성에 미치는 영향)

  • 황희윤;김병철;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2003.10a
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    • pp.199-202
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    • 2003
  • The dynamic characteristics of composite tool bars depend on the clamping conditions such as clamping force, stiffness and surface characteristics of clamping parts as well as the basic structures. Therefore, in this work, the effects of clamping part conditions on the dynamic characteristics of cantilever type composite machine tool structures with clamped joint were investigated because the cantilever type machine tool structures are ideal cases for composite application to increase the natural frequency and damping of structures. New design of the clamping part was developed in order to improve shear properties of the clamping part and dynamic characteristics of composite tool bars. From FE analysis and Impulse response tests, dynamic characteristics were obtained with respect to the clamping part conditions of the new design.

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Shape Design of the U-Type Wedge of the Rail Clamp for a Container Crane (컨테이너 크레인용 레일클램프의 U형 쐐기 형상설계)

  • Han, D.S.;Han, G.J.
    • Journal of Power System Engineering
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    • v.13 no.6
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    • pp.117-122
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    • 2009
  • The wedge type rail clamp compresses the rails with small clamping force at first, and with large clamping force when the wind speed increases because of the wedge working. If the supporter is not installed in the rail clamp with V-type wedge when the wind speed increases more and more, the structure will occur overload which leads the structure to fracture. But in the clamp with U-type wedge the supporter is not necessary because the tangential angle of the wedge increases as the sliding distance increases. The proper shape of U-type wedge is determined by the initial clamping force and the tangential angle of the wedge. Accordingly we, first carry out the finite element analysis in order to analyze the relation between the sliding distance and the wedge angle. Next we suggest the proper shape of U-type wedge as analyze the relation between the radius of curvature and the sliding distance.

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Static Stiffness Characteristics of Main Spindle Interface using Finite Element Method (유한요소법을 이용한 주축 인터페이스부의 정강성 특성)

  • Hwang, Young-Kug;Chung, Won-Jee;Lee, Choon-Man
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.40-46
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    • 2007
  • High speed machining has become the main issue of metal cutting. Due to increase of the rotational speed of the spindle, problems such as the run-out errors and reduced stiffness must be overcome to improve the machining accuracy. In order to solve the problems, it is important to determine the appropriate clamping unit and tooling system. This paper presents an investigation into an analysis of static stiffness in the main spindle interface. Finite element analysis is performed by using a commercial code ANSYS according to variation of cutting force, clamping force and rotational speed. From the finite element results, it is shown that the rotational speed and clamping force mostly influence on the variation of the static stiffness in the main spindle interface.

Design of Spindle Motor-chuck System for Ultra High Resolution (나노급 정밀 구동을 위한 스핀들 모터-척 시스템 설계)

  • Kim, Kyung-Ho;Kim, Ha-Yong;Shin, Bu-Hyun
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.6
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    • pp.614-619
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    • 2009
  • The STW(servo track writing) system which is the process of writing servo signals on disks before assembling in drives uses the spindle motor-chuck mechanism to realize low cost because the spindle motor-chuck mechanism has merit which can simultaneously write multi-disk by piling up disks in hub. Therefore, when the spindle motor-chuck mechanism of horizontal type operates in high rotation speed it is necessary to reduce the effect of RRO(repeatable run-out) and NRRO(non-repeatable run-out) to achieve the high precision accuracy of nano-meter level during the STW process. In this paper, we analyzed that the slip in assembly surfaces can be caused by the mechanical tolerance and clamping force in hub-chuck mechanism and can affect NRRO performance. We designed springs for centering and clamping considering centrifugal force by the rotation speed and assembly condition. The experimental result showed NRRO performance improves about 30 % than case of weak clamping force. The result shows that the optimal design of the spindle motor-chuck mechanism can effectively reduce the effect of NRRO and RRO in STW process.

Development of the Design Algorithm Using the Equivalent Magnetic Circuit Method for Colenoid Type Electromagnetic Linear Actuator (등가자기회로를 활용한 콜레노이드 타입 선형 액츄에이터 설계 알고리즘 개발)

  • Han, Dong-Ki;Chang, Jung-Hwan
    • Journal of the Korean Magnetics Society
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    • v.26 no.2
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    • pp.55-61
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    • 2016
  • This study proposes the design algorithm of an electromagnetic linear actuator with a divided coil excitation system, such as the colenoid (COL) system, using the equivalent magnetic circuit (EMC) method. Nowadays, the clamping device is used to hold workpiece in the electrically driven chucking system and is needed to produce a huge clamping force of 40 kN like hydraulic system. The design algorithm for electromagnetic linear actuator can be obtained using the EMC method. At first, the parameter map is used to decide the slot width ratio in the initial design. Next, to make the magnetic flux density uniform at each pole, the pole width is adjusted by the pole width adjusting algorithm with EMC. When the dimensions of the electromagnetic linear actuator are decided, the clamping force is calculated to check the desired clamping force. The design results show that it can be used to hold a workpiece firmly instead of using a hydraulic cylinder in a chucking system.