• Title/Summary/Keyword: Clamping Angle

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Relationship between the Initial Clamping Force and the Position of Supporter in the Wedge Type Rail Clamp (쐐기형 레일클램프에서 초기압착력과 지지대의 위치사이의 관계)

  • Lee, Seong-Wook;Han, Geun-Jo;Lee, Kwon-Soon;Han, Dong-Seop
    • Journal of Navigation and Port Research
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    • v.31 no.1 s.117
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    • pp.65-70
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    • 2007
  • The wedge type rail clamp compresses with small clamping force at first, and with large clamping force when the wind speed increases bemuse of the wedge working. At this time in order to display the wedge working, the rail clamp slips along a rail. If the supporter is not installed in the rail clamp when the wind speed increases more and more, the structure will occur overload which leads the structure to fracture. So the supporter has to be installed in the rail clamp. The proper position of this supporter is determined by the initial clamping force and the wege angle. Therefore in this study we adopted 5-kinds of wedge angle as the design parameters, and carried out the finite element analysis, in order to analyze the relationship between the initial clamping force and the position of supporter in the wedge type rail clamp.

A Study on the Transmitted Torque of Self Clamping Friction Clutch (자기 체결 마찰 클러치의 전달 토크에 관한 연구)

  • Wang, Jee-Seok;Kim, Jong-Do;Yoon, Hee-Jong
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.8
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    • pp.1149-1156
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    • 2008
  • The principle of self clamping friction clutch is presented in this paper and the transmitted torque capacity is also calculated. In order to enlarge the friction force, a part of rotating force of driving side is converted to normal force of friction materials by clamping arm. The increased normal force of friction materials assures the large friction force and the transmitted torque capacity of clutch becomes large. The self clamping friction clutch is adopted in the tube type air pressure clutch and the condition of stability is investigated. It is proven that the inclined angle of clamping arm and the friction factor of friction materials are the essential elements in stability and torque capacity of self clamping friction clutch. The transmitted torque capacity of self clamping friction clutch is compared with air pressure clutch. The normal force of friction lining is magnified by 1/(1-k) and the transmitted torque capacity is also magnified with same proportion comparing with air pressure clutch. The larger the friction factor of friction lining, the larger the magnification factor. The longer the clamping arm, the smaller the magnification factor. It must be also noted that the value of k=${\mu}Y/X$ is the criterion of stability. If the value of k=${\mu}Y/X$ is greater than or equal to 1, the self clamping friction clutch is unstable and it can not be used as clutch.

The Effect of the Resistance of Wedge Frame on the Clamping Force of the Rail Clamp (쐐기프레임의 저항력이 레일클램프의 압착력에 미치는 영향)

  • Han Dong-Seop;Shim Jae-Joon;Lee Kwon-Hee;Han Geun-Jo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.06b
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    • pp.355-360
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    • 2006
  • The damping force of a jaw pad is determined by the displacements of main part when two lockers are locked, after the damping angle of a locker was set up in the wedge type rail damp for a container crane. In this time, of the resistance of wedge frame generates due to several factors, the damping angle of a locker to display the initial clamping force will be changed because of the reduction of displacement of extension bar. This resistance is determined by the eccentric distance between the roller and the wedge, and by the gap between the wedge frame and outer frame. In this study we measured the tensile force of both extension bar through the performance test of the prototype rail damp in order to evaluate the effect of the resistance of wedge frame on the damping force of the wedge type rail clamp.

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A Study on the Sliding Distance and the Proper Position of Supporter with respect to the Wedge Angle in the Wedge Type Rail Clamp

  • Han, Dong-Seop;Han, Geun-Jo;Lee, Seong-Wook
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.10a
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    • pp.115-120
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    • 2006
  • The rail clamp is the device to prevent the crane slips along rails from the wind blast as well as to locate a container crane in the set position in operating mode. In this study we conduct the research for the sliding distance of rail clamp and the proper position of supporter with respect to the wedge angle in the wedge type rail clamp. The sliding distance to display the clamping force of the jaw pad corresponding to the design wind speed criteria is determined by the total displacement of the rail clamp at the roller center and the wedge angle. And the supporter is the device to prevent the overload which is applied on each part of the rail clamp by wind speed increment, because a clamping force is generated by the sliding of the wedge due to the wind. Accordingly the position of the supporter to prevent the overload is determined by analyzing the forces applied to the rail clamp. In order to analyze the sliding distance and the proper position of supporter with respect to the wedge angle as the wind speed is 40m/s, 5-kinds of wedge angles, such as 2, 4, 6, 8, $10^{\circ}$, were adopted as the design parameter.

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Development of Clamping Force Estimation Algorithm and Clamp-force Sensor Calibration on Electromechanical Brake Systems (전동식 브레이크 시스템의 클램핑력 센서 교정 및 클램핑력 추정 알고리즘 개발)

  • Park, Giseo;Choi, Seibum;Hyun, Dongyoon
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.3
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    • pp.365-371
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    • 2016
  • The electromechanical brake (EMB) is one of future brake systems due to its many advantages. For implementation of the EMB, the correct feed back about clamping force is necessary. Keeping commercialization of the EMB in mind, it is strongly demanded that an expensive load cell measuring the clamping force is replaced with an estimation algorithm. In addition, an estimation of the kissing point where the brake pads start to come into contact with a disk wheel is proposed in this paper. With these estimation algorithms, the clamping force can be expressed as a polynomial characteristic curve versus the motor angle. Also, a method for calibration of measured values by the load cell is proposed and used for an actual characteristic curve. Lastly, the performance of the proposed algorithms is evaluated in comparison with the actual curve on a developed EMB test bench.

A Study on the Clamping Force Estimation and Failsafe Control Algorithm Design of the Electronic Wedge Brake System (Electronic Wedge Brake 시스템의 클램핑력 추정 및 Failsafe 제어 알고리즘 설계에 관한 연구)

  • Chung, Seunghwan;Lee, Hyeongcheol
    • Transactions of the Korean Society of Automotive Engineers
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    • v.24 no.1
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    • pp.16-23
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    • 2016
  • The EWB(electronic wedge brake) is one in which the braking force is developed in a wedge and caliper system and applied to a disk and wedge mechanism. The advantage of the wedge structure is that it produces self-reinforcing effect and hence, utilizes minimal motor power, resulting in reduced gear and current. The extent of use of clamping force sensors and protection from failure of the EWB system directly depends on the level of vehicle mass production. This study investigated the mathematical equations, simulation modeling, and failsafe control algorithm for the clamping force sensor of the EWB and validated the simulations. As this EWB system modeling can be applied to motor inductance, resistance, screw inertia, stiffness, and wedge mass and angle, this study could improve the accuracy of simulation of the EWB. The simulation results demonstrated the braking force, motor speed, and current of the EWB system when the driver desired to the step and pulse the brake force inputs. Moreover, this paper demonstrated that the proposed failsafe control algorithm accurately detects faults in the clamping force sensor, if any.

Development of a Rotating Device Using Piezoelectric and Micro Displacement System (압전소자와 미소변위 기구를 이용한 회전장치 개발)

  • 강시홍;엄태봉
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.494-497
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    • 2003
  • A rotating device driven by an Inchworm motor was designed and fabricated to be used as an angie standard system. 1. PZT was adopted as a driving source, while the movement of PZT was guided by the leaf spring employing the elastic transformation of metals. 2. The device could rotate in a 360-degree arc. continuously Performance test of the device showed about 0.02 sec. of the minimum revolution angle and 1/15 rpm of the maimum revolution speed. 3. To improve its performance requires further studies on realizing a shifting device with faster response time, on increasing the output current (capacity) of the power amplifier used to drive PZT, on the dynamic motion of clamping. and on determining the optimum clamping condition

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An Experimental Study of Friction Coefficient Variation Due to Vibration for Bolted Joint (볼트 체결시 진동에 의한 마찰계수 변화에 관한 실험)

  • Song, Chang-Kyu;Lee, Sang-Don;Cho, Yung-Joo
    • Tribology and Lubricants
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    • v.23 no.2
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    • pp.61-65
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    • 2007
  • It is very important to connect machinery and maintain it. This is usually done by bolt joint. There are two ways in connecting the bolt joint : the angle method and the torque method. The torque method is a method that let the clamping force maintain. The underhead of the bolt's head and the thread friction are the main influences. This study focuses on how the clamping farce and friction coefficient change under the condition in vibrating the underhead of the bolt's head part. As a result, under vibration condition, we found out that the clamping farce increases, while the friction coefficient decreases.

Upper-bound Analysis for Cold Forging of Helical Gear ( II ) (헬리컬 기어의 냉간단조에 관한 상계해석 (II))

  • Choi, Jae-Chan;Tak, Sung-Jun;Choi, Young
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.144-149
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    • 1996
  • In this paper, the clamping type forging of helical gears has been investigated. Clamping type forging is an operation in which the product is constrained to extrude sideways through an orifice in the container wall. Punch is cylindrical shaped. The punch compresses a cylindrical billet placed in a die insert. As a consequence the material flows in a direction perpendicular to that of punch movement. The forging has been analysed by using the upper-bound method. A kinematically admissible velocity field has been developed, wherein, an involute curve has been introduced to represent tooth profile of the gear. Numerical calculations have been carried out to investigate the effects of various parameters, such as module, number of teeth, helix angle, friction factor and initial height of billet on the forging of helical gears.

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A study on the clamping type forging of helical gear (헬리컬기어의 구속형 단조에 관한 연구)

  • Choi, J.C.;Choi, Y.;Tak, S.J.;Cho, H.Y.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.11
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    • pp.1827-1836
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    • 1997
  • In this paper, the clamping type forging of helical gears has been investigated. Clamping type forging is an operation in which the product is constrained to extrude sideways through an orifice in the container wall. Punch is cylindrical shaped. The punch compresses a cylindrical bilet placed in a die insetr. As a consequence the material flows in a direction perpendicular to that of punch movement. The forging has been analysed by using the upper-bound method. A kinematically admissible velocity field has been developed, wherein, an involute curve has been introduce to re4present tooth profile of the gear. Numerical calculations have been carried out to investigate the effects of various parameters, such as module, number of teeth, helix angle, friction factor and initial height of billet on the forging of helical gears. Some firgiing experiments were catrried out with aluminium alloy to show the validity of the analysis. Good agreement was found between the predicted values of the forging load and obtained from the experimental results.