• 제목/요약/키워드: Cladding material

검색결과 167건 처리시간 0.038초

분말송급 및 와이어송급을 이용한 레이저 클래딩 특성 (Comparison of Powder Feeding and Wire Feeding in Laser Cladding)

  • 안영남;김철희
    • Journal of Welding and Joining
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    • 제31권4호
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    • pp.13-16
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    • 2013
  • In this research, laser cladding characteristics were investigated for various filler metal feeding methods such as powder, cold wire, and hot wire feeding. Appropriate parameter window, deposition rate, material efficiency and dilution for each filler feeding method were evaluated with same laser power and cladding speed range. Laser powder cladding has wider process parameter window but higher material efficiency and lower dilution were achieved by laser wire cladding. Among these feeding methods, laser hot-wire cladding showed best efficiency in material usage and deposition rate.

$CO_2$ 레이저를 이용한 고점성 혼합분말의 클래딩 가공 특성 (Characteristics of Cladding Process with High Viscosity Mixing Powder Using $CO_2$ Laser)

  • 이영곤;전병철;오동수;서병권;김재도
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
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    • pp.256-259
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    • 2000
  • High viscosity mixing powder is a very useful material for laser cladding. This material has a high viscosity so that it can be sticked to substrate. Therefore, Laser cladding can be performed on a curved or slope surface. Laser cladding can be easily performed with the material instead of wire that is difficult to be manufactured in some case. In this experiment, it was used a high viscosity mixing powder which consists of a high temperature flux and a bronze powder. And AC2B alloy material was used as a substrate. Flux prevents the clad layer from being oxidized and increases bonding property between substrate and cladding material. It makes possible to laser cladding at low level energy.

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고점성 청동분말을 이용한 알루미늄 합금의 레이저 클래딩 특성 (Characteristic of Laser Cladding Process with High Viscosity Bronze Powder and Al-alloy)

  • 오동수;전병철;김재도
    • 한국레이저가공학회:학술대회논문집
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    • 한국레이저가공학회 2001년도 춘계학술발표대회 논문개요집
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    • pp.31-34
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    • 2001
  • Laser cladding Processing allows rapid transfer of heat to the material being minimum conduction into base metal. The effects of CO$_2$ laser cladding with high powder were investigated. High viscosity bronze powder consists of bronze powder used at a high temperature. The material has a high viscosity So that it can be substrate. Therefore. Laser cladding can be processed on a curved or slope surface. CO$_2$ laser cladding was designed It consists of the high viscosity bronze powder the shielding gas system and the preheating system The high viscosity powder properly at 0.3g/s and 0.50g/s. Because of the metallic bond between bronze per the hardness of dilution layer was suddenly increased. Experimental as results viscosity mixed powder can be a useful cladding material.

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Laser Surface Cladding 고탄소 9CrSi 합금강의 마모 특성 (Wear characteristics of High Carbon 9CrSi Alloy Steel of Laser Surface Cladding)

  • 유능희;강성군
    • 한국재료학회지
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    • 제11권10호
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    • pp.813-819
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    • 2001
  • The microstructure and the distribution of hardness of Co and A1 alloy powder cladding layer in high carbon 9CrSi alloy steel for roll materials cladded by laser surface cladding were investigated. And, for the evaluation of soundness as the roll materials, we examined the wear resistance of the cladding materials with the wear appratus of pin on disc type. The experimental results showed that the microstructure of laser cladding layer was constituted with the clad surface layer, the alloy layer, the heat treatment layer with base metal. The wear resistance of Ni alloy Powder cladding material was superior to that of Co alloy powder cladding material both at the low speed (0.46m/s) and the high speed(0.92m/s). It seemed that the behavior of wear showed the abrasive wear at the early stage and the adhesive wear at the late stage.

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공구강의 내 마모성을 높여주는 레이저 클래딩 기술동향 (Trend of Laser Cladding Technology in Material Processing)

  • 길상철;김환태;김상우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2008년도 추계학술대회 논문집
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    • pp.321-324
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    • 2008
  • The increasing interest in the surface modification by the laser cladding technology in the material processing is placing stringent demands on the manufacturing techniques and performance requirements, and the manufacture employs the high quality and efficiency laser cladding technology. This paper covers recent technical trends of laser cladding technology including the COMPENDEX DB analysis.

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원자로용 핵연료 피복재의 인장특성에 관한 연구 (A Study on the Mechanical Properties of Nuclear Fuel Cladding Materials)

  • 배봉국;송춘호;석창성
    • 대한기계학회논문집A
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    • 제27권2호
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    • pp.231-238
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    • 2003
  • The fuel of light water reactor is used for several years under high temperature and pressure, so it needs to be clad with high corrosion resistance material. The cladding materials must have the characteristics of low absorption of a neutron and high corrosion resistance. Zircaloy-2 in Boiling Water Reactor, Zircaloy-4 in Pressurized Water Reactor have been used as cladding materials and Zirlo has been developed as the material for preventing the corrosion. If the fracture of the cladding tube occurs during operation, it will cause the economic loss to shut down and replace the system. So it is needed to evaluate the integrity of the cladding materials. In this paper, the tensile characteristics of the cladding materials were investigated for the basic research of fracture characteristics. Also the residual stress was analyzed to compare the tube type(original type) specimen and the flattened type specimen.

와이어 공급에 의한 Inconel의 Nd:YAG 레이저 클래딩 (Nd:YAG Laser Cladding of Inconel with Wire Feeding)

  • 김재도;배민종;팽윤
    • Journal of Welding and Joining
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    • 제18권3호
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    • pp.83-88
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    • 2000
  • Laser cladding processing allows rapid transfer of heat to the material being processed with minimum conduction into base metal, resulting in low total heat input. The effects of Nd:YAG laser cladding with wire feeding on the mechanical properties of Inconel alloy were investigated. inconel alloy is used as the material of nuclear steam generator tubing because of its mechanical properties and corrosion resistance properties. The device for Nd:YAG laser cladding with wire feeding was designed. It consists of the wire feeding system, the wire cladding system and the shielding gas system which prevents the clad layer from being oxidized. Experimental as results indicated that the wire feeding direction and position were important for laser cladding with wire feeding. The wire feeding speed should be adapted according to cladding speed for good shaping of clad layer. The effect of heat on the HAZ size can be limited and the growth of grain size of HAZ size was not serious. The hardness of clad layer and heat affected zone increased with increasing of cladding speed.

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Establishment of the design stress intensity value for the plate-type fuel assembly using a tensile test

  • Kim, Hyun-Jung;Tahk, Young-Wook;Jun, Hyunwoo;Kong, Eui-Hyun;Oh, Jae-Yong;Yim, Jeong-Sik
    • Nuclear Engineering and Technology
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    • 제53권3호
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    • pp.911-919
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    • 2021
  • In this paper, the design stress intensity values for the plate-type fuel assembly for research reactor are presented. Through a tensile test, the material properties of the cladding (aluminum alloy 6061) and structural material (aluminum alloy 6061-T6), in this case the yield and ultimate tensile strengths, Young's modulus and the elongation, are measured with the temperatures. The empirical equations of the material properties with respect to the temperature are presented. The cladding undergoes several heat treatments and hardening processes during the fabrication process. Cladding strengths are reduced compared to those of the raw material during annealing. Up to a temperature of 150 ℃, the strengths of the cladding do not significantly decrease due to the dislocations generated from the cold work. However, over 150 ℃, the mechanical strengths begin to decrease, mainly due to recrystallization, dislocation recovery and precipitate growth. Taking into account the uncertainty of the 95% probability and 95% confidence level, the design stress intensities of the cladding and structural materials are established. The presented design stress intensity values become the basis of the stress design criteria for a safety analysis of plate-type fuels.

레이저클래딩 공정 모니터링 시스템 개발 (I) - 최적공정변수 추출 (Development of A Laser Cladding Process Monitoring System (I) -Extraction of optimal process variables)

  • 오기석;윤길상;조명우;김문기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.89-92
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    • 2000
  • Laser claddmg 1s thc deposition of material on the surface of a part or workpiece. Cladding of metals produces a 100% dense metallurgically-bonded coating with minimal dilution for enhanced corrosion, abrasion and wear resistance. Despite of minimal heat Input and reduced processing time, cladding quality 1s affected by various process condition such as laser power and feed rate. Therefore, it is necessary to develop the momtoring and control methods of laser cladding process for the best cladding quality. In this paper, laser cladding monitoring system using CCD camera for measuring cladding pool shape, and photo-diode sensor for detecting optical signal emitted from the cladding front is introduced The variables extracted using this system can be apphed to control the laser cladding system to achieve the best claddmg results..

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STS316L 분말의 레이저 클래딩층 특성에 관한 연구 (A Study on Characteristics of Laser Cladding Layer of STS316L)

  • 홍성무;오재용;김동섭;장승철;신보성
    • 마이크로전자및패키징학회지
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    • 제24권3호
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    • pp.53-56
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    • 2017
  • Laser cladding is a technique for forming beads by melt-sintering with a laser while directly feeding metal powder onto the base material through nozzles. This technique, which is applied in laser surface treatment technology, is useful for repairing broken or worn parts by allowing selective formation of the surface layer of the base metal material. In this paper, laser cladding process was performed on STS316L powder using high power continuous wave laser with IR wavelength and the cladding characteristics according to process conditions were experimentally analyzed.