• Title/Summary/Keyword: Circulating Fluidized Bed Boiler

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Development of 3MWth Circulating Fluidized Bed Biomass Gasifier (3MWth급 순환유동층 바이오매스 가스화공정 개발)

  • Lee, Jeungwoo;Song, Jaehun;Lee, Dongyoon;Choi, Youngtai;Yang, Won;Lee, Uendo
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.231-233
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    • 2012
  • Circulating Fluidized Bed (CFB) is a technically and economically proven technology for boiler systems and large CFB coal boilers are making inroads into the domestic power boiler market. For biomass gasification, it is also considered as a very promising technology for commercial. Due to the lack of experiences of a large scale CFB gasifier, however, any large scale CFB gasifiers are hard to in Korea in spite of fast-growing demand of domestic market. In this study, a 3 $MW_{th}$ CFB gasifier was developed for biomass gasification. The CFB gasifier consists of interconnected fast and bubbling fluidized bed reactors including unique features for in-situ tar removal. Various numerical and experimental approaches will be presented such as basic modeling works, investigation of hydrodynamics with a cold model, computational particle fluid dynamics and experiments in the 3 MWth gasifier.

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Allowable Amount of Bed Inventory in a 300 MW Class Circulating Fluidized Bed Boiler (300 MW 급 유동층보일러에서 적정 층 물질량 산정)

  • Kim, Woo-Yong;Yoo, Ho-seon
    • Plant Journal
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    • v.14 no.2
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    • pp.33-38
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    • 2018
  • The CFB boilers technology is facing a number of challenges. Among them, boiler tube erosion, sintering by bed inventory overheating and high self consumed service power are major ones. This study was conducted to obtain allowable bed inventory with the Yeosu Power Plant, a 300 MW class CFB boiler. For the test, bed pressure was reduced from design pressure of 4.5 KPa to 2.5 KPa by reducing bed inventory, at fixed turbine output, coal consumption rate and air flow. Consequently, reducing the lower bed inventory is effective to decrease bed temperature but excessive reducing might increase bed temperature due to lack of circulating fluidized materials. Also, in case of the Yeosu Plant boiler using subbituminous coal as its primary fuel, its bed temperature change is highly affected by not only the amount of bed inventory, but also the boiler capacity and coal contents.

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Economic Feasibility of Circulating Fluidized Bed Combustion Boiler Power Plant for Low Grade Coal (저급탄용 순환유동층 보일러 발전설비의 경제성 평가)

  • Hong, Min-Pyo;Moon, Seung-Jae
    • Plant Journal
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    • v.8 no.1
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    • pp.73-80
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    • 2012
  • The structure and combustion characteristics, and the economic feasibility of the circulating fluidized bed combustion(CFBC) boiler using low grade coal were introduced. The economic feasibility is evaluated by comparing a 500 MW CFBC boiler power plant using low grade coal and a pulverized combustion boiler power plant with high grade coal. As the result of the evaluation, the pulverized coal combustion boiler power plant has an internal rate of return of 12.95%, 1,395.9 billion Korean won of net present value, and 6.26 years of payback period. On the other hand, CFBC boiler power plant has an internal rate of return of 13.54%, 1,704.3 billion Korean won of net present value, and 6.02 years payback period. Therefore, the CFBC boiler power plant has better feasibility in all aspects, as 0.59% higher of internal rate of return, 308.4 billion Korean won of higher net present value and 0.24 year of shorter payback period.

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Carbonation of Circulating Fluidized Bed Boiler Fly Ash Using Carbonate Liquids

  • Lee, Woong-Geol;Kim, Jin-Eung;Jeon, Se-Hoon;Song, Myong-Shin
    • Journal of the Korean Ceramic Society
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    • v.54 no.5
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    • pp.380-387
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    • 2017
  • In this study, unstable CaO was converted into a stable Ca compound by using carbonation in a circulating fluidized bed boiler of fly ash to confirm material usability as cement admixture; also undertaken was carbonation test and mortar to examine chemical and physical change by measuring absorption rate and compressive strength. To investigate the chemical properties of circulating fluidized bed boiler fly ash, XRD and TG-DTA were used to determine how the properties of the reaction product change quantitatively during carbonation. In order to stabilize CaO, carbonation of CaO is considered to be the most desirable process. This is because $CaCO_3$, which is a Ca compound, was produced by carbonate reaction of unstable CaO, and decrease of the absorption rate and improvement of the compressive strength were observed when the carbonated fly ash was replaced with cement.

A Numerical Study of the Characteristics of Heat Transfer in External Heat Exchanger of CFB Boiler (순환유동층보일러 외부열교환기의 열전달 특성에 관한 수치해석적 연구)

  • Hwang, Moonkyeong;Kim, Jungrae
    • 한국연소학회:학술대회논문집
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    • 2014.11a
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    • pp.15-16
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    • 2014
  • With the increasing trend in CFB(Circulating Fluidized Bed) boiler scale, the EHE(External Heat Exchanger) must be adopted to the large-scale boilers to recover insufficient heat transfer surface. In this study, the numerical analysis model for EHE in commercial 300MWe CFB boiler was developed with the inclusion of mechanistic model, which enables the heat transfer prediction. Finally, the calculated absorbed heat and derived heat transfer coefficient are evaluated through the verification with experimental data.

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Characteristics of Co-Combustion of Wood Pellet with Sub-Bituminus Coal in A Pilot CFB Combustor (Pilot 순환유동층 연소장치에서의 목재펠릿과 아역청탄 혼소 특성)

  • KIM, DONG WON;PARK, KYEONG IL;LEE, JONG MIN;BAE, YONG CHAE
    • Transactions of the Korean hydrogen and new energy society
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    • v.30 no.5
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    • pp.436-447
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    • 2019
  • The circulating fluidized bed boiler has an advantage that can burn a variety of fuels from low-grade fuel to coal. In this study, for the design of a circulating fluidized bed boiler using wood pellets, a circulating fluidized bed combustion test device using no external heater was manufactured and used. According to the increase of co-combustion rate with wood pellet, combustion fraction and heat flux by combustor height were measured and pollutant emission characteristics were analyzed. In terms of combustibility, the effect on primary and secondary air ratio were also studied. In addition, as a result of analysis of the effect of corrosive nanoparticles on the combustion of coal with wood pellets, it was confirmed that coal is mostly composed of Ca and S, whereas wood pellets are mostly composed of K, Cl, and Na.

Incineration of Waste Water Sludge and Coal In a Circulating Fluidized Bed Combustor (순환유동층에서 폐수슬러지와 석탄의 혼소 특성)

  • Bae, Dal-Hee;Shun, Do-Won;Park, Jae-Hyeon;Ryu, Ho-Jung;Park, Do-Hyun
    • 한국연소학회:학술대회논문집
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    • 2004.06a
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    • pp.165-172
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    • 2004
  • Co-incineration of coal and wastewater sludge was r;erfonn:rl in a O.lMWth bench scale circulating fluidized bed combustor(CFBC) Sludge was received from a wastewater treatment plant in a dye industrial complex in Busan. Metropolis. Moisture content of received sludge was 80%. Coal and sludge mixture was prepared with weight ratio of 90/10, 85/15 and 80/20. Co-combustion characteristics of the coal and sludge mixture demonstrated stable combustion conditions. Component analysis, incineration characteristics, boiler performance was measured before and after the test and application for commercial 59MWth CFBC boiler. The release of hazardous components such as $SO_2$ and Cl was suppressed by the presence of inherent minerals of Ca, Na, K in coal and sludge mixture. Pre-drying was not essential but it was recommended for the benefits of manageability of sludge.

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A Circulating Fluidized Bed Boiler Control (순환 유동층 보일러 제어)

  • Kim, Eung-Seok;Lee, Chan-Ju
    • Proceedings of the KIEE Conference
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    • 1998.07b
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    • pp.722-724
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    • 1998
  • One of the major concerns of our time is the need to use energy economically and rationally while at the same time, protecting the environment. Circulating Fluidized Bed(CFB) Boilers represent a proven, very attractive clean coal technology, with the added advantage of an unusual fuel flexibility CFB boiler is the best available compromise between cost and environment for fossil fuel power plant. This paper briefly describes CFB process and 200MW CFB boiler for Tonghae power plant. Also, discussed are differences between the control process of fluidized bed and conventional boilers, and applied control process for Tonghae power plant.

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Co-combustion Characteristics of Mixed Coal with Anthracite and Bituminous in a Circulating Fluidized Bed Boiler (순환유동층 보일러에서 무연탄-유연탄의 혼합연소 특성)

  • Jeong, Eui-Dae;Moon, Seung-Jae
    • Plant Journal
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    • v.6 no.2
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    • pp.70-77
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    • 2010
  • This study investigated the characteristics of co-combustion of mixed anthracite (domestic and Vietnam) and bituminous coal (Sonoma, Australia) at circulating fluidized bed boiler in Donghae thermal power plant when mixing ratio of bituminous coal is variable. Co-combustion of bituminous coal contributes to improvement in general combustion characteristics such as moderately retaining temperature of furnace and recycle loop, reducing unburned carbon powder, and reducing discharge concentration of NOx and limestone supply owing to improvement in anthracite combustibility as the mixing ratio was increased. However, bed materials were needed to be added externally when the mixing ratio exceeded 40% because of reduction in generating bed materials based on reduction in ash production. When co-combustion was conducted in the section of 40 to 60% in the mixing ratio while the supplied particles of bituminous coal was increased from 6 mm to 10 mm, continuous operation was shown to be possible with upper differential pressure of 100 mmH2O (0.98 kPa) and more without addition of bed materials for the co-combustion of mixed anthracite and bituminous coal (to 50% or less of the ratio) and that of domestic coal and bituminous coal (to 60% of the ratio).

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Effects of Alkali Metals and Chlorine on Corrosion of Super Heater Tube in Biomass Circulating Fluidized Bed Boiler (순환유동층보일러의 과열기 튜브 부식에 알칼리 금속과 염소가 미치는 영향)

  • Back, Seung-Ki;Yoo, Heung-Min;Jang, Ha-Na;Joung, Hyun-Tae;Seo, Yong-Chil
    • Applied Chemistry for Engineering
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    • v.28 no.1
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    • pp.29-34
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    • 2017
  • This study provides the identification of corrosion cause substances in super heater tube from a commercial scale circulating fluidized bed boiler. Electricity is produced by the combustion of biomass mainly wood waste. The biomass, super heater tube, super heater tube ash, and boiler ash were collected and components associated with corrosion were analyzed. A large amount of oxygen-containing material was found due to oxidation. The chlorine content was analyzed as 6.1% and 4.3% in super heater tube ash and boiler ash respectively which were approximately 20 and 14 times higher than those of designed values. Also, alkaline metal contents (K, Na, Ca) were very high in ash samples collected from super heater tube and boiler. The tendency of slagging and fouling was predicted based on X-Ray Fluorescence (XRF) results. Basicity that can lead to slagging was estimated as 3.62 and 2.72 in super heater tube and boiler ash, respectively. Slagging would occur with ash content when considering the designed value as 0.35.