• 제목/요약/키워드: Chip Flow

검색결과 315건 처리시간 0.028초

칩 처리가 포함된 절삭유/폐유 분리 및 냉각 시스템 개발 (Development of Coolant/Waste-oil Separating and Cooling System with Chip Treatment)

  • 김중선;이동섭;왕덕현
    • 한국기계가공학회지
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    • 제16권3호
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    • pp.16-23
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    • 2017
  • For most machine tools, it is necessary to remove chips and coolant oil because it they will continue to be created during the manufacture of workpieces. Existing products that are in use are installed and used as they reflect depending on the characteristics of each device separately. This study proposes a method to remove the security chip as well as developing an integrated system capable of reducing coolant damage. The Leverage AutoCAD and CATIA program was used for 2D and 3D design, shapes were identified by utilizing the KeyShot program, and the load and displacement analysis of the development apparatus was performed utilizing the ANSYS program. After the prototype underwent sufficient design review, the mixed oil separation device had a complete sensor control program using the LabVIEW program. The chip design process for transferring experiments and experiments on the mixed oil cooling device were developed for performance tests of the product. The final product resulted in an increase in space utilization during commercialization, reduced installation costs, and caused social effects such as pulmonary flow reduction, which, through the economic costs, reduces pollution, resulting in various benefits to the industry, such as deceased errors in the workplace decreases.

아연도금강판의 품질향상을 위한 도금욕 내부 유동제어 연구 (Flow Control Inside a Molten Zn Pot for Improving Surface Quality of Zinc Plated Strips)

  • 최재호;고민석;김석;이상준
    • 대한기계학회논문집B
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    • 제25권10호
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    • pp.1392-1399
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    • 2001
  • The flow fields inside a molten Zn pot of continuous hot-chip galvanizing process were investigated experimentally. With varying several parameters including the strip speed Vs, flow rate Q of induction heater. scrapper location and baffle configuration, instantaneous velocity fields were measured using a PIV velocity field measurement technique. Inside the strip region, counter-clockwise rotating flow is dominant. The general flow pattern inside the strip region is nearly not influenced by the strip speed Vs, flow rate Q and the scrapper location. In the exit region, the flow separated from the moving strip due to the existence of a stabilizing roll ascends to the free surface, for the cases of no scrapper and scrapper detached form the roll. On the other hand, the ascending flow to the free surface is decreased, as the flow rate Q of induction heater increases. By installing a baffle around the uprising strip, the flow moving up to the stabilizing roll decreases. In addition, B-type baffle is better than A-type baffle in reducing speed of flow around the stabilizing rolls. However, the flow ascended to the free surface is largely influenced by changing the flow rate Q, and the scrapper location, irrespective of the baffle type.

배리어가 포함된 카오스 마이크로 믹서의 개발 (Development of a Barrier Embedded Chaotic Micromixer)

  • 김동성;이석우;권태헌;이승섭
    • 대한기계학회논문집A
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    • 제28권1호
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    • pp.63-69
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    • 2004
  • It is of great interest to enhance mixing performance in a microchannel in which the flow is usually characterized as a low Reynolds number (Re) so that good mixing is quite difficult to be achieved in this laminar flow regime. In this regard, we present a new chaotic passive micromixer, named Barrier Embedded Micromixer (BEM), of which the mixing mechanism is based on chaotic flows. In BEM, chaotic flow is induced by periodic perturbation of the velocity field due to periodically inserted barriers along the channel wall while a helical type of flow is obtained by slanted grooves on the bottom surface of the channel in the pressure driven flow. To experimentally compare the mixing performance, a T-microchannel and a microchannel with only slanted grooves were also fabricated. All microchannels were made of PDMS (Polydimethylsiloxane) from SU-8 masters that were fabricated by conventional photolithography. Mixing performance was experimentally characterized with respect to an average mixing intensity by means of color change of phenolphthalein as pH indicator. It was found that mixing efficiency decreases as Re increases for all three micromixers. Experimental results obviously indicate that BEM has better mixing performance than the other two. Chaotic mixing mechanism, suggested in this study, can be easily applied to integrated microfluidic systems , such as Micro-Total-Analysis-System, Lab-on-a-chip and so on.

시스템-온-칩의 하드웨어-소프트웨어 통합 시뮬레이션을 위한 다목적 설계 프레임워크 (A Multipurpose Design Framework for Hardware-Software Cosimulation of System-on-Chip)

  • 주영표;윤덕용;김성찬;하순회
    • 한국정보과학회논문지:시스템및이론
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    • 제35권9_10호
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    • pp.485-496
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    • 2008
  • SoC(System-on-Chip)를 설계함에 있어서 칩의 복잡도 증가로 인하여, RTL(Register Transfer Level)에 기반한 기존의 시스템 성능 분석 및 검증 기법만으로는 점차 짧아지는 '시장 적기 출하(time-to-market)' 요구에 효율적으로 대응할 수 없게 되었다. 이를 극복하기 위하여 설계 포기 단계부터 지속적으로 시스템을 검증하기 위한 새로운 설계 방법이 요구되었으며, TLM(Transaction Level Modeling) 추상화 수준을 가진 하드웨어-소프트웨어(HW-SW) 통합 시뮬레이션이 이러한 문제를 해결하기 위한 방법으로 널리 연구되고 있다. 그러나 대부분의 HW-SW 통합 시뮬레이터들은 다양한 추상화 수준 중 일부만을 지원하고 있으며, 서로 다른 추상화 수준을 지원하는 툴들 간의 연계도 쉽지 않다. 이를 극복하기 위하여 본 논문에서는 HW-SW 통합 시뮬레이션을 위한 다목적 선계 프레임워크를 제안한다. 제안하는 프레임워크는 소프트웨어 응용의 설계를 포함하는 체계적인 SoC 설계 플로우를 제공하며, 각 설계 단계에서 다양한 기법들을 유연하게 적용할 수 있는 동시에, 다양한 HW-SW 통합 시뮬레이터들을 지원한다. 또한 플랫폼을 추상화 수준과 모델링 언어에 독립적으로 설계할 수 있어, 다양한 수준의 시뮬레이션 모델 생성이 가능하다. 본 논문에서는 실험을 통하여, 제안하는 프레임워크가 ARM9 기반의 강용 SoC 플랫폼을 정확하게 모델링 할 수 있는 동시에, MJPEG 예제의 성능을 44%까지 향상시키는 성능 최적화를 수행할 수 있음을 검증하였다.

2차원 절삭이론을 이용한 정면밀링 절삭력 예측 (Predicting Cutting Forces in Face Milling with the Orthogonal Machining Theory)

  • 김국원
    • 한국정밀공학회지
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    • 제19권12호
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    • pp.150-157
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    • 2002
  • This paper presents an effective cutting force model that enable us to predict the instantaneous cutting force in face milling from a knowledge of the work material properties and cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle which is defined in the plane containing the cutting velocity and chip flow vectors. Face milling testes are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and test results.

Predicting cutting forces in face milling with the orthogonal machining theory

  • Kim Kug Wean
    • International Journal of Precision Engineering and Manufacturing
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    • 제6권3호
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    • pp.13-18
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    • 2005
  • This paper presents an effective cutting force model that enables us to predict the instantaneous cutting force in face milling from knowledge of the work material properties and the cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle, which is defined in the plane containing the cutting velocity vector and the chip flow vector. Face milling tests are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and the test results.

Mold-Flow Simulation in 3 Die Stack Chip Scale Packaging

  • Rhee Min-Woo
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2005년도 ISMP
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    • pp.67-88
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    • 2005
  • Mold-Flow 3 Die Stack CSP of Mold array packaging with different Gate types. As high density package option such as 3 or 4 die stacking technologies are developed, the major concerning points of mold related qualities such as incomplete mold, exposed wires and wire sweeping issues are increased because of its narrow space between die top and mold surface and higher wiring density. Full 3D rheokinetic simulation of Mold flow for 3 die stacking structure case was done with the rheological parameters acquired from Slit-Die rheometer and DSC of commercial EMC. The center gate showed severe void but corner gate showed relatively better void performance. But in case of wire sweeping related, the center gate type showed less wire sweeping than corner gate types. From the simulation results, corner gate types showed increased velocity, shear stress and mold pressure near the gate and final filling zone. The experimental Case study and the Mold flow simulation showed good agreement on the mold void and wire sweeping related prediction. Full 3D simulation methodologies with proper rheokinetic material characterization by thermal and rheological instruments enable the prediction of micro-scale mold filling behavior in the multi die stacking and other complicated packaging structures for the future application.

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상하좌우 복합유동 유도를 통한 고효율 HVM 마이크로 믹서 설계에 관한 연구 (A Study on Design of an Effective Micromixer using Horizontal and Vertical Multi-mixing (HVM) Flow Motion)

  • 유원설;김성진;강석훈;김판근;박상후
    • 한국정밀공학회지
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    • 제28권6호
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    • pp.751-757
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    • 2011
  • Subminiature devices such as Lab-on-a-chip and p-TAS(Micro Total Analysis System) have been intensively studied in biotechnology and chemistry, In many cases, a micromixer was widely used to mix different solutions for synthesizing novel materials. However, in microfluidic system, there is generally a laminar flow under very small Reynolds number so it is difficult to mix each solution perfectly. To settle this problem, we propose a new mixing mechanism which generates a horizontal and vertical multi-mixing (HVM) flow for effective mixing within a short mixing section. We evaluated the proposed mechanism using CFD analysis, and the results showed that the HVM mechanism had a relative high-effectiveness comparing to the existing methods.

A Polymer-based Capacitive Air Flow Sensor with a Readout IC and a Temperature Sensor

  • Kim, Wonhyo;Lee, Hyugman;Lee, Kook-Nyeong;Kim, Kunnyun
    • 센서학회지
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    • 제28권1호
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    • pp.1-6
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    • 2019
  • This paper presents an air flow sensor (AFS) based on a polymer thin film. This AFS primarily consists of a polymer membrane attached to a metal-patterned glass substrate and a temperature-sensing element composed of NiCr. These two components were integrated on a single glass substrate. The AFS measures changes in capacitance caused by deformation of the polymer membrane based on the air flow and simultaneously detects the temperature of the surrounding environment. A readout integrated circuit (ROIC) was also fabricated for signal processing, and an ROIC chip, 1.8 mm by 1.9 mm in size, was packaged with an AFS in the form of a system-in-package module. The total size of the AFS is 1 by 1 cm, and the diameter and thickness of the circular-shaped polymer membrane are 4 mm and $15{\mu}m$, respectively. The rate of change of the capacitance is approximately 11.2% for air flows ranging between 0 and 40 m/s.

PEG 마이크로 섬유 제조를 위한 마이크로플루이딕 제조방법 (In situ Microfluidic Method for the Generation of Uniform PEG Microfiber)

  • 최창형;정재훈;이창수
    • Korean Chemical Engineering Research
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    • 제48권4호
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    • pp.470-474
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    • 2010
  • 본 연구는 간편한 마이크로플루이딕 칩을 이용하여 매우 균일한 PEG 마이크로섬유 제작방법을 소개한다. 두 섞이지 않는 상의 주입을 통하여, 연속상의 덮개유동(sheath flow)이 분산상의 안정된 늘어지는 유동(Elongated flow)을 형성하고 채널 내부에 자외선 조사를 통해 고분자 마이크로섬유가 형성되도록 한다. 안정된 마이크로 유동형성의 최적화를 위해 각 사용되는 분산상 유체의 부피유속과 케필러리 수의 상관관계를 이용하여 조사하고 이를 이용하여 최적조건을 확립하였다. 안정된 유동영역에서 형성된 마이크로섬유는 매우 균일하며 재현성이 우수하다. 중요하게는 부피제어를 통해 마이크로섬유의 두께 제어가 가능하며 이를 이용하여 원하는 두께를 손쉽게 얻을 수 있다. 또한, 이와 같은 시스템을 통해 얻어진 마이크로섬유에 물리적으로 생체물질을 고정화하여 바이오센서 및 조직공학에서 적용 가능한 도구로 사용될 수 있음을 보여준다.