• Title/Summary/Keyword: Chip Breaking

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Chip Forming Characteristics of Bi-S Free Machining Steel (Bi-S 쾌삭강의 칩생성특성)

  • 조삼규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.3
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    • pp.48-54
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    • 2000
  • In this study the characteristics of chip formation of the cold drawn Bi-S free machining steels were assessed. And for comparison those of the cold drawn Pb-S free machining steel the hot rolled low carbon steel which has MnS as free machining inclusions and the conventional steels were also investigated. During chip formation the cold drawn free machining steels show relatively little change in thickness and width of chip compare to those of the conventional carbon steels. And a single parameter which indicates the degree of deformation during chip formation chip cross-section area ratio is introduced. The chip cross-section area ratio is defined as chip cross-section area is divided by undeformed chip cross-section area. The variational patters of the chip cross-section area ratio of the materials cut are similar to those of the shear strain values. The shear stress however seems to be dependent on the carbon content of the materials. The cold drawn Bi-S and Pb-S steels show nearly the same chip forming behaviors and the energy consumed during chip formation is almost same. A low carbon steel without free machining aids shows poor chip breakability due to its high ductility. By introducing a small amount of free machining inclusions such as MnS Bi, Pb or merely increasing carbon content the chip breakability improves significantly.

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Chip Forming Characteristics of Bi-S Free Machining Steel (Bi-S 쾌삭강의 칩생성특성)

  • 이영문
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.351-356
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    • 1999
  • In this study, the characteristics of chip formation of the cold drawn Bi-S free machining steels were assessed. And for comparison, those of the cold drawn Pb-S free machining steel, the hot rolled low carbon steel which has MnS as free machining inclusions and the conventional steels were also investigated. During chip formation, the cold drawn free machining steels show relatively little change in thickness and width of chip compare to those of the conventional carbon steels. And a single parameter which indicates the degree of deformation during chip formation, 'chip cross-section area ratio' is introduced. The chip cross-section area. The variational patterns of cross-section area is divided by undeformed chip cross-section area. The variational patterns of the chip cross-section area ratio of the materials cut are similar to those of the shear strain values. The shear stress, however, seems to be dependent on the carbon content of the materials. The cold drawn BiS and Pb-S steels show nearly the same chip forming behaviors and the energy consumed during chip formation is almost same. A low carbon steel without free machining aids shows poor chip breakability due to its high ductility. By introducing a small amount of non-metallic inclusions such as MnS, Bi, Pb or merely increasing carbon content the chip breakability improves significantly.

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A study on the oscillatory feed cutting (振動移送切削 에 관한 硏究)

  • 박천경
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.7 no.2
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    • pp.204-211
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    • 1983
  • To investigate the effects of oscillatory feed cutting on the chip breaking and surface roughness and circularity, A prototype unit developed for the experiment is used. The results obtained are as follows. (1) It is obtained the region of chip breaking as Ftmin $f_{+min}$0.03mm ( = 0.3f). (2) The surface roughness becomes worse with increasing the value of A/f, but the type of variation with respect to n/N differs from the case of A/f>1, f<1. (3) The circularity of workpiece is increasing from the fundamental mode of n/N=i to the maximum value of n/N=i+0.5, and becomes worse with increasing the value of A/f. (4) From the viewpoint of above details and tool mechanics, the condition of A/f=1.0 and n/N=i.+-. .delta. (0.3<.delta.<0.4) is recommended.

Chatacteristics of Deep Hole Machining for Duralumin Using Periodical Change of Feedrate (이송속도의 주기적 변화를 이용한 듀랄루민재의 심공가공 특성)

  • 김용제
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.240-245
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    • 2000
  • This paper presents the experimental study of drilling for duralumin A2024 with intermittently decelerated feed rate. It is achieved through a programmed periodic increase and decrease in the feed rate using a machining center. The following experimental result were performed with the objective of solving chip to disposal problems. In conventional drilling of aluminum, long continuous chips are produced that wind around the drill causing difficulties in eliminating chips from the cutting zone. In order to acquire the basic data necessary to regulate the chip profile, the relationship between cutting variables and chip shape was investigated. The following conclusions are established from the experimental results. At a suitable feed fluctuation ratio, intermittently decelerated feed drilling proved successful in breaking chips to appropriate lengths while maintaining stable cutting. Thus, it is an effective method for improving chip disposal. The amplitude of the dynamic component of cutting force in intermittent feed frilling is influenced by the feed fluctuation ratio.

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Chip breakability evaluation in turning by an orthogonal array method (직교배열법에 의한 선삭가공시 칩절단성 평가)

  • 배병중;박태준;양승한;이영문
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.10a
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    • pp.279-284
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    • 2000
  • The object of this paper is to evaluate the chip breakability using the experimental equation of surface roughness, which is developed in turning by an orthogonal array method. L$\sub$9/(3$^4$) orthogonal array method, one of fractional factorial design has been used to study effects of main cutting parameters such as cutting speed, feed rate and depth of cut, on the surface roughness. The evaluation of chip breakability is used the chip breaking index(C$\sub$B/), non-dimensional parameter. And the analysis of variance (ANOYA)-test has been used to check the significance of cutting parameters. Using the result of ANOYA-test, the experimental equation of chip breakability, which consists of significant cutting parameters, has been developed. The coefficient of determination of this equation is 0.866.

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A Study on In-Porcess Sensor for Recognizing Cutting Conditions (복합가능형 절삭상태인식용 In-Process Sensor에 관한 연구)

  • Chung, Eui-Sik;Kim, Yeong-Dae;NamGung, Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.7 no.2
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    • pp.47-57
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    • 1990
  • In-process recognition of the cutting states is one of the very important technologies to increase the reliability of mordern machining process. In this study, practical methods which use the dynamic component of the cutting force are proposed to recognize cutting states (i.e. chip formation, tool wear, surface roughness) in turning process. The signal processing method developed in this study is efficient to measure the maximum amplitude of the dynamic component of cutting force which is closely related to the chip breaking (cut-off frequency : 80-500 Hz) and the approximately natural frequency of cutting tool (5, 000-8, 000 Hz). It can be clarified that the monitoring of the maximum apmlitude in the dynamic component of the cutting force enables the state of chip formation which chips can be easily hancled and the inferiority state of the machined surface to be recognized. The microcomputer in-process tool wear monitor- ing system introduced in this paper can detect the determination of the time to change cutting tool.

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An Experimental Study on New Type Chip Brakeer(Part 1) (신形 칩折斷具에 관한 實驗的 硏究 (제1보))

  • 손명환;이호철
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.6
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    • pp.1121-1140
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    • 1992
  • In metal cutting the shape of generated chip varies according to cutting conditions, characteristics of workpiece and geometry of cutting tool. The best surface roughness of machined workpiece is obtained when generating flow type contrinuous chip. If the generated chip is not broken, that is not only tangled workpiece and cutting tool, but also may give damage on the machined surface of workpiece or danger for a operator. The flow type continuous chip may bring the low productivity in high speed any heavy cutting, automatic machining process and non-human factory. There are two type of chip break process ; controlling cutting condition and using chip breaker. In present study we carried out the experiment on new type chip breaker compared with conventional type and proved the efficiency of a new type and showed the chip break condition to be applied in actual metal cutting. In the experiment SM 20 C as a workpiece material and WC as a tool material were used and cutting speed of 30-150m/min, feed of 0.071-0.210mm/rev and depth of cut of 1mm were applied as cutting condition. The results of the experiment are as follows : (1) The mechanism of chip curl can be explained more clearly by plastic flow of workpiece material and moment of shearing force. (2) The most effective radius of curled chip and flat distance from cutting edge is 2.0-2.5mm and 1.5mm in both types. (3) The effective inclination angle of chip break surface and side cutting edge angle are 30.deg.- 45.deg. and 20.deg. in conventional type, while the radius of arc surface, lower arc angle A, upper arc angle B and side cutting edge angle are 3mm, 20.deg.- 45.deg., 0.deg.- 45.deg. and 10.deg.- 20.deg. in new type. (4) The probability to be obtained 100% chip breaking ratio is much higher in new type than in conventional type.

A Low Dynamic Power 90-nm CMOS Motion Estimation Processor Implementing Dynamic Voltage and Frequency Scaling Scheme and Fast Motion Estimation Algorithm Called Adaptively Assigned Breaking-off Condition Search

  • Kobayashi, Nobuaki;Enomoto, Tadayoshi
    • Proceedings of the Korean Society of Broadcast Engineers Conference
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    • 2009.01a
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    • pp.512-515
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    • 2009
  • A 90-nm CMOS motion estimation (ME) processor was developed by employing dynamic voltage and frequency scaling (DVFS) to greatly reduce the dynamic power. To make full use of the advantages of DVFS, a fast ME algorithm and a small on-chip DC/DC converter were also developed. The fast ME algorithm can adaptively predict the optimum supply voltage ($V_D$) and the optimum clock frequency ($f_c$) before each block matching process starts. Power dissipation of the ME processor, which contained an absolute difference accumulator as well as the on-chip DC/DC converter and DVFS controller, was reduced to $31.5{\mu}W$, which was only 2.8% that of a conventional ME processor.

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Far-Infrared Emission Characteristics of Germanium Included Fabrics for Emotional Garment (게르마늄 함유 감성의류용 직물의 원적외선 방출 특성)

  • Kim, Hyun-Ah;Kim, Seung-Jin
    • Science of Emotion and Sensibility
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    • v.13 no.4
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    • pp.687-692
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    • 2010
  • This paper surveys emission characteristics of Far-infrared of the fabrics fabricated with germanium imbedded sheath-core conjugate composite filaments. For this purpose, master batch chip was prepared with PET semi-dull chip and nano sized germanium particles and sheath-core type conjugate composite filament was spun using this master batch chip and polyester semi dull. The emission power and emissivity of the germanium imbedded fabrics were measured and investigated using FT-IR spectrophotometer by KICM- FIR 1005 measurement method. In addition, the fabric mechanical properties were measured and discussed with the effects of the optimum texturing process conditions and fabric structural design conditions. The sheath/core type PET composite germanium imbedded filaments were manufactured by the optimum spinning condition, its tenacity and breaking strain showed the same level as the regular PET filament. The tenacity and breaking strain of the DTY showed good physical properties and no problem in the weaving process. Then, wet and dry shrinkages showed higher values than those of regular PET filament. The emission power of the germanium imbedded fabric was $3.53{\times}10^2W/m^2$ at the $5-20{\mu}m$ wave length range, and emissivity was 0.874. The fabric hand of germanium imbedded fabrics was inhanced by the optimum texturing process and fabric structural design with improved mechanical properties such as fabric bending and compressional properties.

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Practical Biasing Power Analysis breaking Side Channel Attack Countermeasures based on Masking-Shuffling techniques (마스킹-셔플링 부채널 대응법을 해독하는 실용적인 편중전력분석)

  • Cho, Jong-Won;Han, Dong-Guk
    • Journal of the Institute of Electronics and Information Engineers
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    • v.49 no.9
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    • pp.55-64
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    • 2012
  • Until now, Side Channel Attack has been known to be effective to crack decrypt key such as smart cards, electronic passports and e-ID card based on Chip. Combination of Masking and shuffling methods have been proposed practical countermeasure. Newly, S.Tillich suggests biased-mask using template attack(TA) to attack AES with masking and shuffling. However, an additional assumption that is acquired template information previously for masking value is necessary in order to apply this method. Moreover, this method needs to know exact time position of the target masking value for higher probability of success. In this paper, we suggest new practical method called Biasing Power Analysis(BPA) to find a secret key of AES based on masking-shuffling method. In BPA, we don't use time position and template information from masking value. Actually, we do experimental works of BPA attack to 128bit secret key of AES based on masking-shuffling method performed MSP430 Chip and we succeed in finding whole secret key. The results of this study will be utilized for next-generation ID cards to verify physical safety.