• 제목/요약/키워드: Chemical reaction optimization

검색결과 141건 처리시간 0.024초

중심합성계획모델을 이용한 폐식용유 원료 바이오디젤 제조공정의 최적화 (Optimization of Waste Cooking Oil-based Biodiesel Production Process Using Central Composite Design Model)

  • 홍세흠;이원재;이승범
    • 공업화학
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    • 제28권5호
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    • pp.559-564
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    • 2017
  • 본 연구에서는 폐식용유를 이용한 바이오디젤 제조공정에 반응표면분석법 중 중심합성계획모델을 이용하여 최적화 과정을 수행하였다. 공정변수로는 폐식용유의 산가, 반응시간, 반응온도, 메탄올/유지 몰비, 촉매량 등을 선택하였고, 반응치로는 FAME 함량(96.5% 이상) 및 동점도(1.9~5.5 cSt)를 설정하였다. 기초실험을 통해 계량인자범위를 반응시간 (45~60 min), 반응온도($50{\sim}60^{\circ}C$), 메탄올/유지 몰비(8~12)로 정하고, 중심합성계획모델을 이용한 최적화 결과 바이오디젤의 제조공정의 최적조건은 반응시간 55.2 min, 반응온도 $57.5^{\circ}C$, 메탄올/유지 몰비 10으로 나타났다. 이 조건에서 바이오디젤의 예측 FAME 함량은 97.5%, 동점도는 2.40 cSt이었으며, 실제 실험을 통해 확인한 결과 FAME 함량(97.7%), 동점도(2.41 cSt)로 측정되어 오차율은 각각 0.23, 0.29%로 나타났다. 따라서 폐식용유 원료 바이오디젤 제조공정 최적화 과정에 반응표면분석법 중 중심합성계획모델을 적용할 경우 매우 낮은 오차율을 얻을 수 있었다.

리파아제를 이용한 라세믹 나프록센 2,2,2-트리플로로에틸 씨오에스터의 Kinetic Resolution에서 반응조건 죄적화와 계면활성제 영향 (Optimization of the Reaction Conditions and the Effect of Surfactants on the Kinetic Resolution of [R,S]-Naoroxen 2,2,2-Trifluoroethyl Thioester by Using Lipse)

  • 송윤석;이종호;조상원;강성우;김승욱
    • KSBB Journal
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    • 제23권3호
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    • pp.257-262
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    • 2008
  • 본 연구에서는 lipase를 이용한 라세믹-naproxen 2,2,2-trifluoroethyl thioester의 광학분할 반응을 향상시키기 위하여 반응 용매, 반응 온도, 기질 및 lipase 농도 그리고 교반속도의 변수들을 최적화 하였고, isooctane과 물의 계변을 증가시키기 위한 계면 활성제의 영향을 조사하였다. 조사된 유기용매 중 isooctane이 가장 높은 전환율 (92.19%), $V_s\;(2.340{\times}10^{-2}mM/h)$, E값 (36.12) 그리고 $V_s/(E_t)$ ($7.80{\times}10^{-4}mmol/h{\cdot}g$)를 나타내어 lipase 를 이용한 라세믹-naproxen2,2,2-trifluoroethyl thioester의 광학 분할 반응을 위한 가장 효과적인 유기용매로 판단하였다. 반응 표면 분석법을 이용한 반응조건 최적화에서는 반응 온도 $48.2^{\circ}C$, 기질 농도 3.51 mM, lipase 농도 30.11 mg/ml 그리고 교반속도 180 rpm을 최적 반응 조건으로 도출하였고, 이 최적화된 반응 조건으로 광학분할 반응을 수행한 결과, $V_s$, $V_s/(E_t)$ 그리고 전환 율이 각각 19.54%, 19.12%, 4.05% 증가하였다. 계면활성제로써 첨가된 NP-10은 (S)-naproxen 2,2,2-trifluoroethyl thioester의 가장 높은 전환율 (89.43%)을 나타내었고, 반응속도의 감소를 둔화시켰으며, lipase의 광학선택성 (E=59.24)을 향상시켰다.

Optimizing Oily Wastewater Treatment Via Wet Peroxide Oxidation Using Response Surface Methodology

  • Shi, Jianzhong;Wang, Xiuqing;Wang, Xiaoyin
    • 대한화학회지
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    • 제58권1호
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    • pp.80-84
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    • 2014
  • The process of petroleum involves in a large amount of oily wastewater that contains high levels of chemical oxygen demand (COD) and toxic compounds. So they must be treated before their discharge into the receptor medium. In this paper, wet peroxide oxidation (WPO) was adopted to treat the oily wastewater. Central composite design, an experimental design for response surface methodology (RSM), was used to create a set of 31 experimental runs needed for optimizing of the operating conditions. Quadratic regression models with estimated coefficients were developed to describe the COD removals. The experimental results show that WPO could effectively reduce COD by 96.8% at the optimum conditions of temperature $290^{\circ}C$, $H_2O_2$ excess (HE) 0.8, the initial concentration of oily wastewater 3855 mg/L and reaction time 9 min. RSM could be effectively adopted to optimize the operating multifactors in complex WPO process.

이산화탄소 광물고정화 효율 증가를 위한 사문석의 화학적 전처리에 관한 연구 (Evaluation of Chemical Pre-treatment for the Optimization of CO2 Fixatiom Using by Carbonation Reaction with Serpentine)

  • 장나형;심현민;허려화;김형택
    • 공업화학
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    • 제19권5호
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    • pp.526-532
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    • 2008
  • 이산화탄소는 산업의 발달과 더불어 배출이 증가되고 있는 온실가스 중에 하나로 발생되는 이산화탄소의 일부는 탄소순환과정에 의해 자연계로 순환되지만, 순환될 수 있는 범위를 넘어선 이산화탄소는 적절한 포획과 처리가 필요하다. 이산화탄소 처리 기술 중 광물고정화 방법은 영구적으로 이산화탄소를 처리할 수 있는 방법으로 인식되고 있다. 본 연구에서는 광물고정화의 효율을 높이기 위해, 화학적전처리법을 사용하였다. 화학적전처리법(leaching)은 규산염광물의 알칼리토금속성분(Mg, Ca)이 이산화탄소와 탄산염광물화 반응을 통해 광물고정화가 진행되는 방법임에 착안하여, 산(acid)을 이용해 알칼리토금속성분을 추출해 내 이산화탄소와의 반응 양을 증가시켜 고정화 효율을 높이는 방법이다. 다양한 농도(2 M, 4 M, 6 M)의 황산을 사문석과 반응온도(25, 50, $75^{\circ}C$)와 반응시간(1, 3, 5, 24 h)을 변화시켜 추출된 알칼리토금속성분(Mg, Ca)을 ICP-AES를 이용해 분석하였고 SEM과 BET를 이용하여 황산이 사문석 표면에 미치는 영향에 대해 알아보았는데, 사문석이 황산과 반응하여 표면이 거칠어지며, 비표면적이 $11.1209m^2/g$에서 $98.7903m^2/g$로 증가함을 알 수 있었다. 또 세 변수 모두 증가할수록 추출량도 증가하는 것으로 나타났으며, 특히 $75^{\circ}C$의 경우에는 반응 시간이 1 h 이후에는 시간과 관계없이 포화 추출점에 이르는 것을 확인하였다. 화학적 전처리의 결과 고정화 효율이 23.24%에서 46.30%까지 향상됨을 확인 하였다.

Process optimization for biodiesel production from indigenous non-edible Prunus armeniaca oil

  • Singh, Deepak;Kumar, Veerendra;Sandhu, S.S.;Sarma, A.K.
    • Advances in Energy Research
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    • 제4권3호
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    • pp.189-202
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    • 2016
  • This work emphasized optimum production of biodiesel using non-edible Prunus armeniaca (Bitter Apricot) oil via transesterification collected from the high altitude areas of Himachal Pradesh, India. In this study the author produced biodiesel through the process of transesterification by using an alkali catalyst with alcohol (methanol and ethanol), under the varying molar ratio (1:6, 1:9, 1:12), variable catalyst percentage (1% and 2%) and temperature ($70^{\circ}C$, $75^{\circ}C$, $80^{\circ}C$, $85^{\circ}C$). Furthermore, a few strong base catalysts were used that includes sodium hydroxide, potassium hydroxide, sodium metal and freshly prepared sodium methoxide. After screening the catalyst, response surface methodology (RSM) in connection with the central composite design (CCD) was used to statistically evaluate and optimize the biodiesel production operation using NaOH as catalyst. It was found that the production of biodiesel achieved an optimum level biodiesel yield with 97.30% FAME conversion under the following reaction conditions: 1) Methanol/oil molar ratio: 1:6, 2) Reaction time: 3h, 3) Catalyst amount: NaOH 2 wt. %, and 4) Reaction temperature: $85^{\circ}C$. The experimental results showed that the optimum production and conversion of biodiesel through the process of transesterification could be achieved under an optimal set of reaction conditions. The biodiesel obtained showed appropriate fuel properties as specified in ASTM, BIS and En- standards.

Experimental and Kinetic Studies of Esterification of Glycerol Using Combustion Synthesized SO42-/CeO2-Al2O3

  • Veluturla, Sravanthi;Narula, Archna;Rao, D. Subba;Indraja., S;Kulkarni, Rajeswari. M.
    • Korean Chemical Engineering Research
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    • 제56권4호
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    • pp.592-599
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    • 2018
  • An increase in the global production of biodiesel has resulted in the newfound significance of its byproduct, glycerol. The synthesis of acetins is an economical avenue to enhance the value of glycerol derived from biodiesel. WE developed an eco-friendly process for the synthesis of fuel additives from glycerol using a mixed oxide $SO{_4}^{2-}/CeO_2-Al_2O_3$ as catalyst. The $CeO_2-Al_2O_3$ mixed oxide was synthesized by the combustion method and then sulfated. The characterization of the catalyst was by means of XRD, BET, FTIR, and SEM. The influence of temperature, mole ratio and catalyst loading on yield and selectivity of the acetins was studied for the esterification of glycerol. The reaction rate constants ($k_1$, $k_2$ and $k_3$) were estimated using optimization method in MAT lab, and the activation energies ($E_1$, $E_2$ and $E_3$) were determined by the Arrhenius equation. Furthermore, a kinetic model was developed.

병열 1차 반응속도식을 이용한 유기성 슬러지 수열탄화 반응온도별 메탄생산퍼텐셜 평가 (Assessment of Methane Potential in Hydro-thermal Carbonization reaction of Organic Sludge Using Parallel First Order Kinetics)

  • 오승용;윤영만
    • 한국환경농학회지
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    • 제35권2호
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    • pp.128-136
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    • 2016
  • BACKGROUND: Hydrothermal carbonization reaction is the thermo-chemical energy conversion technology for producing the solid fuel of high carbon density from organic wastes. The hydrothermal carbonization reaction is accompanied by the thermal hydrolysis reaction which converse particulate organic matters to soluble forms (hydro-thermal hydrolysate). Recently, hydrothermal carbonization is adopted as a pre-treatment technology to improve anaerobic digestion efficiency. This research was carried out to assess the effects of hydro-thermal reaction temperature on the methane potential and anaerobic biodegradability in the thermal hydrolysate of organic sludge generating from the wastewater treatment plant of poultry slaughterhouse .METHODS AND RESULTS: Wastewater treatment sludge cake of poultry slaughterhouse was treated in the different hydro-thermal reaction temperature of 170, 180, 190, 200, and 220℃. Theoretical and experimental methane potential for each hydro-thermal hydrolysate were measured. Then, the organic substance fractions of hydro-thermal hydrolysate were characterized by the optimization of the parallel first order kinetics model. The increase of hydro-thermal reaction temperature from 170℃ to 220℃ caused the enhancement of hydrolysis efficiency. And the methane potential showed the maximum value of 0.381 Nm3 kg-1-VSadded in the hydro-thermal reaction temperature of 190℃. Biodegradable volatile solid(VSB) content have accounted for 66.41% in 170℃, 72.70% in 180℃, 79.78% in 190℃, 67.05% in 200℃, and 70.31% in 220℃, respectively. The persistent VS content increased with hydro-thermal reaction temperature, which occupied 0.18% for 170℃, 2.96% for 180℃, 6.32% for 190℃, 17.52% for 200℃, and 20.55% for 220℃.CONCLUSION: Biodegradable volatile solid showed the highest amount in the hydro-thermal reaction temperature of 190℃, and then, the optimum hydro-thermal reaction temperature for organic sludge was assessed as 190℃ in the aspect of the methane production. The rise of hydro-thermal reaction temperature caused increase of persistent organic matter content.

연료전지스택 바깥판의 위상최적설계 (Topology Optimization for End Plate of Fuel Cell Stack)

  • 최우석;오성진;김성종;홍병선
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.456-461
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    • 2003
  • A fuel cell is an electrochemical device in which the energy of a chemical reaction is converted directly into electricity. By combining hydrogen fuel with oxygen from air, electricity is formed, without combustion of any form. Water and heat are the only by-products when hydrogen is used as the fuel source. Fuel cell stack consists of multi-layered unit cells. A unit cell consists of MEA and bipolar plates. The end plate of fuel cell stack should give a uniform distributed pressure to multi unit cell layers so as to reduce the contact resistance and to prevent the leakage of reactant gases and the damage of multi layer components. The current end plate is redundantly large and heavy. It makes the power per unit volume reduced. Topology optimization of end plate is conducted for mass reduction and enhancement of bending rigidity. The evaluation of the current design and the recommendation for the future design is remarked.

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Optimization of bioethanol production from nigerian sugarcane juice using factorial design

  • Suleiman, Bilyaminu;Abdulkareem, Saka A.;Afolabi, Emmanuel A.;Musa, Umaru;Mohammed, Ibrahim A.;Eyikanmi, Tope A.
    • Advances in Energy Research
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    • 제4권1호
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    • pp.69-86
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    • 2016
  • The quest to reduce the level of overdependence on fossil fuel product and to provide all required information on proven existing alternatives for renewable energy has resulted into rapid growth of research globally to identify efficient alternative renewable energy sources and the process technologies that are sustainable and environmentally friendly. The present study is aimed at production and characterization of bioethanol produced from sugarcane juice using a $2^4$ factorial design investigating the effect of four parameters (reaction temperature, time, concentration of bacteria used and amount of substrate). The optimum bioethanol yield of 19.3% was achieved at a reaction temperature of $30^{\circ}C$, time of 72 hours, yeast concentration of 2 g and 300 g concentration of substrate (sugarcane juice). The result of statistical analysis of variance shows that the concentration of yeast had the highest effect of 7.325 and % contribution of 82.72% while the substrate concentration had the lowest effect and % contribution of -0.25 and 0.096% respectively. The bioethanol produced was then characterized for some fuel properties such as flash point, specific gravity, cloud point, pour point, sulphur content, acidity, density and kinematic viscosity. The results of bioethanol characterization conform to American society for testing and materials (ASTM) standard. Hence, sugarcane juice is a good and sustainable feedstock for bioethanol production in Nigeria owing relative abundance, cheap source of supply and available land for large scale production.

납 표준물질을 이용한 방사성동위원소 Thallium-201의 화학적 분리공정 개발 (Development of Chemical Separation Process for Thallium-201 Radioisotope with Lead Standard Material)

  • 이준영;김태현;박정훈
    • 방사선산업학회지
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    • 제17권4호
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    • pp.543-549
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    • 2023
  • Thallium-201 (201Tl) is a medical radioisotope which emits gamma rays when it decays and used in myocardial perfusion scans in single-photon emission tomography due to its similar properties to potassium. Currently, the Korea Institute of Radiological & Medical Sciences is the only institution producing 201Tl in Korea, and optimization of 201Tl production research is necessary to meet supply compared to domestic demand. To this end, technical analysis of plating target production and chemical separation methods essential for 201Tl production research is conducted. It deals with the process of generating and separating 201Tl radioisotope and target production, It can be generated through a nuclear reaction such as natHg(p,xn)201Tl, 201Hg(p,n)201Tl, natPb(p,xn)201Bi → 201Pb → 201Tl, 205Tl(p,5n)201Pb → 201Tl, and considering impure nuclide generated simultaneously with the use of proton beam energy of 35 MeV or less, it is intended to be produced using the 203Tl(p,3n)201Pb→201Tl nuclear reaction. In particular, the chemical separation of Tl is a very important element, and the chemical separation methods that can separate it is broadly divided into four types, including solid phase extraction, liquid-liquid, electrochemical, and ion exchange membrane separation. Some chemical separations require additional separation steps, such as methods using selective adsorption. Therefore, this technical report describes four chemical separation methods and seeks to separate high-purity 201Tl using a method without additional separation steps