• Title/Summary/Keyword: Chemical Reactor

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Dehydration Reaction of Phosphogypsum in a Fluidized Bed Reactor (유동화 반응조에서의 인산석고의 탈수반응에 관한 연구)

  • Il Hyun Park;Shin Hwan Ihn;Youn Soo Sohn
    • Journal of the Korean Chemical Society
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    • v.24 no.4
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    • pp.329-336
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    • 1980
  • A domestic phosphogypsum was calcined in a batch type fluidized bed reactor at various reaction temperatures ranging 90∼180$^{\circ}$ without and with an alkaline additive amounting up to 5% of gypsum, and physical properties of the resultant products were compared following their characterization by X-ray diffraction pattern and DTA. It has been found that dehydration reactions were uniformly carried out in the fluidized bed reactor and only hemihydrate was obtained at 90$^{\circ}$ whereas at higher temperatures dehydration reaction progressed further. When gypsum was charged to the reactor preheated at over 140$^{\circ}$, a considerable degree of dehydration occurred before the reactant reached the initially set reactor temperature and in particular, at over 160$^{\circ}$ most of dehydration reaction was performed prior to the present reactor temperature. However, it has been found that gypsum mostly transforms into hemihydrate around the reactant temperature of 140$^{\circ}$ while transformation into anhydrite mostly occurs around $160^{\circ}C.$ When calcium hydroxide was added to gypsum in the reactor, the optimum physical properties of the calcined product were obtained at the weight ratio of $Ca(OH_2)/P_2O_5$ = 3.2.

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Hydrogen Production for PEMFC Application in Plasma Reforming System (PEMFC용 플라즈마 개질 시스템의 수소 생산)

  • Yang, Yoon Cheol;Chun, Young Nam
    • Korean Chemical Engineering Research
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    • v.46 no.5
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    • pp.1002-1007
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    • 2008
  • The purpose of this paper studied the optimal hydrogen production condition of plasma reforming system to operate the PEMFC. Plasma reforming reactor used with Ni catalyst reactor at the same time, So $H_2$ concentration increased. Also the WGS and PrOx reactor were designed to remove CO concentration under 10 ppm, because CO has effect on catalyst poisoning of PEMFC. The maximum $H_2$ production condition in plasma reforming system was S/C ratio 3.2, $CH_4$ flow rate 2.0 L/min, catalytic reactor temperature $700{\pm}5^{\circ}C$ and input power 900 W. At this time, the concentration of produced syngas was $H_2$ 70.2%, CO 7.5%, $CO_2$ 16.2%,$CH_4$ 1.8%. The hydrogen yield, hydrogen selectivity and $CH_4$ conversion rate were 56.8%, 38.1% and 92.2% respectively. The energy efficiency and specific energy requirement were 37.0%, 183.6 kJ/mol. In additional, The experiment of $CO_2/CH_4$ ratio proceeded. Also WGS reactor experiment was proceeding on optimum condition of plasma reactor and the exit concentration were $H_2$ 68%, CO 337 ppm, $CO_2$ 24.0%, $CH_4$ 2.2%, $C_2H_4$ 0.4%, $C_2H_6$ 4.1%. At this time, experiment result of PrOx reactor were $H_2$ 51.9%, CO 0%, $CO_2$ 17.3%.

Study on the Hydrogenation and Isomerization Reaction of Dimethylcyclopentadiene (디메틸시클로펜타디엔의 수소화 및 이성화반응 연구)

  • Jeong, Byung Hun;Han, Jeong Sik;Lee, Jeong Ho;Kim, Seong Bo;Lee, Bum Jae
    • Korean Chemical Engineering Research
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    • v.43 no.5
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    • pp.566-570
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    • 2005
  • The study on the hydrogenation and isomerization of unsaturated bicyclic hydrcarbon compounds using methylcyclopentadiene dimer (MCPD) was carried out. Exo compound was prepared through isomerization reaction after two hydrogenation reaction steps. In the first hydrogenation reaction which needs one mole of hydrogen, the formation rate of monomer was increased as dimer was decomposed at reaction temperature above $100^{\circ}C$. At first hydrogenation, DHDMCPD [dihydrodi(methylcyclopentadiene)] was formed and second hydrogenation was proceeded to produce THDMCPD [tetrahydrodi(methylcyclopentadiene)], the ratio of exo to endo THDMCPD was varied by the control of 2nd hydrogenation temperature. To improve the process, continuous 1st and 2nd hydrogenation conditions were established by using the 2nd stage heat controllable reactor. Also, catalytic activities were compared by the use of halogenized aluminum, metal halides and solid acids catalysts on the isomerization reaction from endo to exo THDMCPD.

Review of Safety for Pressure-Relieving Systems of Small to Middle Scale Chemical Plants (중소규모 화학공장의 압력방출시스템에 대한 안전성 검토)

  • Yim, Ji-Pyo;Jin, Dae-Young;Ma, Byung-Chol;Kang, Sung-Ju;Chung, Chang-Bock
    • Journal of the Korean Society of Safety
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    • v.30 no.6
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    • pp.48-55
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    • 2015
  • A variety of safety issues were investigated for chemical reactors using a toluene solvent in case of a fire at small to middle scale chemical plants. The issues covered the operation of pressure-relieving valves and the subsequent discharges of the toluene to the atmosphere either directly or through an absorber, which represent the current practice at most small chemical plants. It was shown that the safety valve on the reactor may not operate within about twenty minutes after an external fire breaks out, but, once relieved, the toluene vapor released directly to the atmosphere may form a large explosion range on the ground. It was also shown that if the discharge is routed to an existing absorber used for the scrubbing of volatile organic compounds or dusts, the column may not operate normally due to excessive pressure drops or flooding, resulting in the hazardous release of toluene vapors. This study proposed two ways of alleviating these risks. The first is to ruduce the discharge itself from the safety valve by using adequate insulation and protection covers on the reactor and then introduce it into the circulation water at the bottom of the absorber through a dip linet pipe equipped with a ring-shaped sparger. This will enhance the condensation of toluene vapors with the reduced effluent vapors treated in the packing layers above. The second is to install a separate quench drum to condense the routed toluene vapors more effectively than the existing absorber.

Effect of Media in Advanced Treatment of Sewage Using Submerged Membrane-Coupled Sequencing Batch Reactor (침지형 막결합 연속회분식 반응기를 사용한 하수의 고도처리에서 담체의 효과)

  • Kim, Seung-Geon;Lee, Ho-Won
    • Membrane Journal
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    • v.26 no.6
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    • pp.470-479
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    • 2016
  • In the advanced treatment of sewage using the submerged membrane-coupled sequencing batch reactor (SMSBR) with media, the effect of media on the filtration performance and removal efficiency were investigated. Dosages of the media in the SMSBR were 10% based on working volume of reactor. As a control system, SMSBR without media and PAC, SMSBR with PAC (10 g/L) only, and SMSBR with media and PAC were also operated. The experimental results showed that there was no big difference observed in the removal efficiencies of COD, T-N, and T-P irrespective of the dosages of the media and PAC. But transmembrane pressure (TMP) of SMSBR with media increased slowly during the operation time, while that of SMSBR without media increased rapidly. Using SMSBR with media, it was possible to operate without the membrane cleaning during the 91 days. Using SMSBR with media only, after 80 days the average removal efficiencies of COD, T-N, and T-P were 95.0, 69.3%, and 51.4%, respectively.

Investigation on Design Requirements of Vent Lines for Sodium-Water Reaction Pressure Relief System of Prototype Generation-IV Sodium-Cooled Fast Reactor (소듐냉각고속로 원형로 소듐-물 반응 압력완화계통의 배출배관 설계요건 연구)

  • Park, Sun Hee;Han, Ji-Woong
    • Korean Chemical Engineering Research
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    • v.56 no.3
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    • pp.388-403
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    • 2018
  • We investigated design requirements of vent lines for Sodium-Water Reaction Pressure Relief System of Prototype Generation-IV Sodium-Cooled Fast Reactor. We developed design requirements of areas of the rupture disks of the steam generator, a diameter of the gas vent line of the sodium dump tank, a diameter of the gas vent line of the water dump tank, a diameter of the water dump line of the steam generator. With the design requirements, we calculated the time to vent fluid inside the steam generator and analyzed the transient pressure behavior, also evaluated the close pressure value of the isolation valve of the water dump line. Our results are expected to be used as basis information to design Sodium-Water Reaction Pressure Relief System of Prototype Generation IV Sodium-Cooled Fast Reactor.

Membrane-Coupled Sequencing Batch Reactor System for the Advanced Treatment of Rural Village Sewage (막결합 연속회분식 반응기를 이용한 농촌마을 하수의 고도처리)

  • Kim, Seung-Geon;Lee, Ho-Won
    • Membrane Journal
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    • v.24 no.1
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    • pp.20-30
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    • 2014
  • A membrane-coupled sequencing batch reactor (MSBR) was used for the advanced treatment of rural village sewage which is very low C/N ratio. The effect of powdered activated carbon, aeration rate, and external organic material loadings on the treatment efficiency and filtration performance were investigated in sequencing batch reactor, in which a flat-sheet type microfiltration membrane with a pore size of $0.4{\mu}m$ was submerged. At the initial operation (within 54 days) MLSS concentration, and the removal efficiencies of COD, T-N, and T-P were increased with the increase of C/N ratio. After 89 days the removal efficiencies of COD, T-N, and T-P were 97.1%, 75.0%, and 48.3%, respectively. Suspended solid-free effluent was obtained by membrane filtration. The T-P removal was relatively low because of depending on the amount of excess sludge wasting. During the operation of MSBR with powdered activated carbon, the particle size of the sludge reduced by the increase of collision frequency and mixing intensity. In comparison with MSBR without powdered activated carbon, TMP of MSBR with that was significantly elevated.

Plasma Catalytic Methane Conversion over Sol-gel Derived Pt/TiO2 Catalyst in a Dielectric-barrier Discharge Reactor (DBD 반응기에서 솔-젤 법으로 제조된 Pt/TiO2 촉매를 이용한 메탄의 플라즈마 전환반응)

  • Kim, Seung-Soo
    • Korean Chemical Engineering Research
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    • v.45 no.5
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    • pp.455-459
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    • 2007
  • Plasma catalytic methane conversion was carried out in the presence of sol-gel derived $Pt/TiO_2$ catalysts within a dielectric-barrier discharge (DBD) reactor. Plasma-assisted reduction (PAR) was applied to reduce the prepared $Pt/TiO_2$ catalysts in DBD reactor, and prepared catalysts were successively reduced by PAR within 20 min irrespective of the Pt loading and the calcination temperature. The highest methane conversion was 40% when 3 wt% $Pt/TiO_2$ and 5 wt% $Pt/TiO_2$ catalysts were used after calcination at $600^{\circ}C$. The selectivities of light alkanes ($C_2H_6$, $C_3H_8$, $C_4H_{10}$) were highly increased when $Pt/TiO_2$ catalysts were used in DBD reactor.

The Effect of Media on the Removal Efficiency and Filtration Performance in the Submerged Membrane-Coupled Sequencing Batch Reactor with Media (담체가 첨가된 침지형 막결합 연속회분식 반응기에서 제거효율과 여과성능에 대한 담체의 효과)

  • Kim, Seung-Geon;Lee, Ho-Won
    • Membrane Journal
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    • v.22 no.6
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    • pp.450-460
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    • 2012
  • In the submerged membrane-coupled sequencing batch reactor (MSBR) with sponge type media, the effect of media on the removal efficiency and filtration performance were investigated. Dosages of the media in the MSBR were set of 5%, 10%, and 20% based on working volume of reactor. As a control system, the MSBR without media was also operated. The experimental results showed that there was also no difference observed in the removal efficiencies of COD, T-N, and T-P irrespective of the dosages of the media. But TMP (transmembrane pressure) of the MSBR with media increased slowly during the operation time, while that of the MSBR without media increased rapidly at the initial operation. This result was thought that the collisions between flat membrane and moving media gave shear forces which decreased the cake layer on the surface of flat type membrane. Consequently, this study showed that filtration performance of the MSBR with media was greatly enhanced compared with that of the MSBR without media. The MSBR with media suggested in this study can be a good candidate for the wastewater treatment.

A Study on the Heat Storage System for Chemical Heat Pump Using Inorganic Hydrates (II) -Numerical Analysis of Heat Transfer in CaO Hydration Packed Bed- (화학열펌프에 있어서의 무기수화물계 축열시스템에 관한 연구(II) -CaO 수화반응층의 전열해석-)

  • Park, Young-Hae;Chung, Soo-Yull;Kim, Jong-Shik
    • Applied Chemistry for Engineering
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    • v.7 no.3
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    • pp.518-529
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    • 1996
  • To develope chemical heat pump using available energy sources such as solar heat and many kinds of waste thermal energy we have studied the enhancement effect of inserted fins in cylindical packed bed reactor. Two dimensionnal(radial and circumferential) partial differential eqaetions, concerning heat and masstransfer in CaO packed bad, are solved numerically to describe the characteristics of the reaction of fins inserted reactor and heat transfer. The results obtained by numerical analysis about two dimensional profiles of temperature and conversion in the reactant in the packed bed and exothermic heat amount released from the reactor are follows; -. The insertion of fins in reactor can redue the reaction completion time by half. -. The rate of thermochemical reaction depends of the temperature and concentration and it is also governed by the boundary conditions and heat transfer rate in the particle packed bed.

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