• 제목/요약/키워드: Chatter Frequency

검색결과 36건 처리시간 0.023초

원통형 주축 변위 센서를 이용한 고속 밀링 가공 상태 감시 (A Cylindrical Spindle Displacement Sensor and its Application on High Speed Milling Machine)

  • 김일해;장동영
    • 한국공작기계학회논문집
    • /
    • 제16권5호
    • /
    • pp.108-114
    • /
    • 2007
  • A new cutting force estimating approach and machining state monitoring examples are presented which uses a cylindrical displacement sensor built into the spindle. To identify the tool-spindle system dynamics with frequency up to 2 kHz, a home-built electro-magnetic exciter is used. The result is used to build an algorithm to extract the dynamic cutting force signal from the spindle error motion; because the built-in spindle sensor signal contains both spindle-tool dynamics and tool-workpiece interactions. This sensor is very sensitive and can measure broadband signal without affecting the system dynamics. The main characteristic is that it is designed so that the measurement is irrelevant to the geometric errors by covering the entire circumferential area between the target and sensor. It is also very simple to be installed. Usually the spindle front cover part is copied and replaced with a new one with this sensor added. It gives valuable information about the operating condition of the spindle at any time. It can be used to monitor cutting force and chatter vibration, to predict roughness and to compensate the form error by overriding spindle speed or feed rate. This approach is particularly useful in monitoring a high speed machining process.

High-speed CNC Grinding Center구조의 동적거동 해석 (Dynamic Characteristic Analysis of CNC Grinding Center)

  • 박종권;노승국;성활경
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 1996년도 추계학술대회 논문집
    • /
    • pp.648-652
    • /
    • 1996
  • Grinding Center(GC)는 머시닝센터가 갖는 드릴링, 태핑 등의 절삭가공의 수행은 물론 주축의 고속화, 이송계의 고정밀화를 토대로 연삭숫돌의 절삭성 회복과 다듬질면의 거칠기를 확보하기 위한 기계로서 Dressing/Truing장치, 기상계측 장치, CNC기능을 구비하여 테이블과 공구간에 3차원의 상대운동을 시킴으로써 평면연삭, 내면연삭, 홈연삭, 캠연삭 등의 복잡한 형상의 연삭가공에 대해서도 공정을 집약화 할 수 있는 기계이다.(중략)

  • PDF

다기능 5축 복합가공기 램 헤드 모듈의 동특성 분석 (Dynamic Characteristics Analysis of a 5-Axes Multi-tasking Machine Tool by using F.E.M and Impulse Hammer Test)

  • 김성민;장성현;김실근;하종식;최영휴
    • 대한기계학회:학술대회논문집
    • /
    • 대한기계학회 2007년도 춘계학술대회A
    • /
    • pp.1590-1594
    • /
    • 2007
  • This paper describes a case study on dynamic characteristics analysis of a 5-axis multi-tasking machine tool of ram-head typed. Natural frequency and corresponding vibration modes of the machine tool structure were obtained by using both FEM modal analysis and an experimental modal test(impulse hammer test). Both the theoretical and experiment analysis results showed good agreement with each other. Finally, some discussion and review, from the view point of resonance vibration and/or mode coupled chatter, were made based on the analysis results.

  • PDF

고속 엔드밀 가공시 가속도계를 이용한 표면형상 시뮬레이션 (Simulation of surface profile using accelerometer in high speed end milling)

  • 이기용
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2000년도 춘계학술대회논문집 - 한국공작기계학회
    • /
    • pp.321-325
    • /
    • 2000
  • To obtain precise surface and high productivity, high speed end milling has been studied recently. Though high speed end milling is explicitly effective for precision surface generation geometrically, tool deflection, chatter vibration and frequency characteristics of end milling system deteriorate the theoretical surface. In this study, simulation algorithm and programming method are suggested to simulate machined surface using acceleration signal in high speed end milling. This simulation is conducted by considering vibrational effect of spindle system which was not considered by other researchers. Between simulated results and experiment results, good agreements were obtained.

  • PDF

고속 엔드밀 가공시 가속도 신호를 고려한 가공표면의 시뮬레이션 (Simulation of Machined Surface Considering Acceleration Signal in High Speed End Milling)

  • 이기용;강명창;이득우;김정석
    • 대한기계학회논문집A
    • /
    • 제25권2호
    • /
    • pp.228-234
    • /
    • 2001
  • To obtain precise machined surface and high productivity in machining, high speed end milling has beed studied recently. Though high speed end milling is explicitly effective for precision surface generation geometrically, tool deflection, chatter vibration and frequency characteristics of end milling system deteriorate the theoretical surface. In this study, simulation algorithm and programming method are suggested to simulate machined surface using acceleration signal in high speed end milling. This simulation is conducted by considering vibrational effect of spindle system which was not considered by other investigators. Good agreements were obtained between simulated results and experimental results.

슬라이딩 모드에 의한 직류 서브 모터의 위치 제어 (POSITION CONTROL OF D.C. SERVO MOTOR USING VARIABLE STRUCTURE WITH SLIDING MODE)

  • 이윤종;윤형덕
    • 대한전기학회:학술대회논문집
    • /
    • 대한전기학회 1987년도 정기총회 및 창립40주년기념 학술대회 학회본부
    • /
    • pp.552-554
    • /
    • 1987
  • A design principles of discontinuous control are studied and then are applied to position control of D. C. sevo drive fed by a four-quadrant chopper. Variable structure control with sliding mode gives fast dynamic response with no overshoot. And the resulting system bas good robust properties independent of the wide variations of electrical, mechanical parameters and external disturbances without any system identification. But the high frequency chatter component of control input in the sliding mode is undesirarable. A continuous control law that is a approximation to discontinuous control law is used for design.

  • PDF