• Title/Summary/Keyword: Cermets

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Enhancement of Life Time for PCB (Printed Circuit Board) Drill Bit by Nitrogen Ion Implantation

  • Lee, Chan-Young;Lee, Jae-Sang;Kim, Bum-Suk
    • Transactions on Electrical and Electronic Materials
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    • v.9 no.5
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    • pp.206-208
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    • 2008
  • Implantation of metals and ceramics with ions of nitrogen and other species has improved surface properties such as friction, wear and corrosion in numerous industrial applications. In recent years, PCB drills tend to be more minimized increasingly as the electronics components have been more highly accumulated and minimized. Therefore nitrogen ion implantation was performed onto PCB drill (0.15 & 0.3 mm in diameter), in order to investigate mechanical properties of WC-Co cermets surface through Nano-indentation tests. PCB drill was implanted at energy of 70 keV, 90 keV, 120 keV and with the dose range of $1{\times}10^{17}$ and $5{\times}10^{17}\;ions/cm^{2}$. After ion implantation, WC-Co PCB drill bits was tested in actual operating situation to apply cutting tools industry and is concluded that the life time of nitrogen ion implanted PCB drills is one and a half times longer than the unimplanted.

Effects of Atmosphere during Al Infiltration on Properties of B4C/Al Cermets (B4C/Al 복합체 제조시 함침 분위기가 물성에 미치는 영향)

  • Lim, Kyoung-Ran;Kang, Deog-Il;Kim, Chang-Sam
    • Journal of the Korean Ceramic Society
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    • v.39 no.11
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    • pp.1069-1073
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    • 2002
  • Properties of $B_4C/Al$ cermets were studied as a function of atmosphere during infiltration and post-heat treatment. The cermet A(infiltrated at $1100{\circ}C$/10 min under vacuum) had 19.4 wt% of Al but the cermet B(infiltratd at $1080{\circ}C$/10 min under a flowing argon) showed 14.4 wt% of Al. It indicated that the reaction between $B_4C$ and Al underwent slower under vacuum than under a flowing argon. The cermet B as infiltrated showed the density of 2.65 $g/cm^3$, the MOR of 503 MPa and the Young's Modulus of 237 GPa, but the post-heat treatment at $900{\circ}C$ for 8h under a flowing Ar gave rise to the cermet with the density of 2.65 $g/cm^3$, the MOR of 296 MPa, the Young's Modulus of 300 GPa. The cermet B showed better properties than the cermet A. Changes in compositions of the cermets by the post-heat treatment were observed qualitatively by XRD and SEM, the amount of Al was determined by analysis of its DSC curve.

Recycling and Applications of Titanium Alloy Scraps (티타늄 합금 스크랩의 재활용 및 응용 기술 현황)

  • Oh, Jung-Min;Kwon, Hanjung;Lim, Jae-Won
    • Clean Technology
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    • v.19 no.2
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    • pp.75-83
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    • 2013
  • In the present paper, we review recycling and applications of titanium binary alloy scraps. The recycling techniques are to successfully prepare low oxygen content ingots using hydrogen plasma arc melting (HPAM) and to produce low oxygen content titanium alloy powders by Hydrogenation-dehydrogenation (HDH) and Deoxidation in solid state (DOSS) process. In addition, as applications of the titanium binary alloy scraps, Ti based solid-solution carbide powders, which would be used for producing Ti based solid-solution cermets with high toughness, were prepared using the titanium binary alloy scraps. These results confirmed that the titanium alloy scraps could be recycled and refined using the HPAM. The resulting oxygen content of the titanium alloy powders were below 1,000 ppm after powderizing. Finally, we had confirmed that the refined titanium alloy powders were able to be utilized as raw materials for preparing the toughened cermets.

A Numerical Study on Flow Characteristics in HVOF Thermal Spray with Various Torch Shapes (노즐 형상변화에 따른 HVOF 용사총에서의 유동특성에 관한 수치적 연구)

  • Baik, Jae-Sang;Kim, Youn-Jea
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3062-3067
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    • 2007
  • HVOF thermal spray guns are now being widely used to produce protective coatings, on the surfaces of engineering components. HVOF technology employs a combustion process to heat the gas flow and melt the coating materials which are particles of metals, alloys or cermets. Particle flow which is accelerated to high velocities and combustion gas stream are deposited on a substrate. In order to obtain good quality coatings, the analysis of torch design must be performed. The reason is that the design parameters of torch influence gas dynamic behaviors. In this study, numerical analysis is performed to predict the gas dynamic behaviors in a HVOF thermal spray gun with various torch shapes. The CFD model is used to deduce the effect of changes in nozzle geometry on gas dynamics. Using a commercial code, FLUENT which uses Finite Volume Method and SIMPLE algorithm, governing equations have been solved for the pressure, velocity and temperature distributions in the HVOF thermal spray torch.

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Nanocomposite Ni-CGO Synthesized by the Citric Method as a Substrate for Thin-film IT-SOFC

  • Wang, Zhenwei;Liu, Yu;Hashimoto, Shin-ichi;Mori, Masashi
    • Journal of the Korean Ceramic Society
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    • v.45 no.12
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    • pp.782-787
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    • 2008
  • Ni-ceria cermets have been extensively investigated as candidates for the anode in intermediate-temperature solid oxide fuel cells. We have used the citric method to synthesize nanocomposite powders consisting of NiO (Ni metal content: $40{\sim}60%$ by volume) highly dispersed in $Ce_{0.9}Gd_{0.1}O_{1.95}$ (CGO). The microstructure characteristics and sintering behaviors of the nanocomposites were investigated. No impurity phases were observed and the shrinkage of these substrates matched well with that of a CGO electrolyte with a specific surface area of $11\;m^2/g$. Densification of the CGO electrolyte layer to $<5\;{\mu}m$ thickness was achieved by co-firing the laminated electrolyte with the porous NiO-CGO substrate at $1400^{\circ}C$ for 6 h.

Deposition of Cermet Solar Selective Coatings for High Temperature Applications (고온용 서밋 태양선택흡수막의 증착)

  • Lee, Kil-Dong
    • Journal of the Korean Solar Energy Society
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    • v.26 no.1
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    • pp.57-64
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    • 2006
  • Cr-CrO cermet solar selective coatings with a double cermets layer film structure were prepared using a special direct current (dc) magnetron sputtering technology. The typical films structures from surface to bottom substrate were measured to be an $Al_2O_3$ anti-reflection layer on a double Cr-CrO cermet layer on an Al metal infrared reflection layer. Optical properties of optimized Cr-CrO cermet solar selective coating were absorptance (${\alpha}$) = 0.95 and emittance (${\varepsilon}$) = 0.10 ($100^{\circ}C$). Atomic force microscopy (AFM) image showed that Cr-CrO cermet film was very smooth and their grain size was also very small The results of thermal stability test showed that the Cr-CrO cermet solar selective coatings were stable for use at temperature of $400^{\circ}C$.

Frictional characteristics of coating layer in diesel engine piston ring (디젤엔진 피스톤 링 코팅 층의 마찰특성)

  • Jang, J.H.;Joo, B.D.;Lee, H.J.;Kim, E.H.;Moon, Y.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.294-297
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    • 2009
  • The frictional behaviors of Cermets/Cr-Ceramics and Cu-Al coatings of piston ring were investigated. Friction tests were carried out by pin-on-disk test and materials properties of coating layer were analyzed by nano indentation tester. Higher friction coefficient was obtained at harder coating with rougher surface. In case of hard-coating, the scratch depth, width and pile-up height had close relationship with indentation hardness. So the scratch width, depth and pile-up height increases with decreasing friction coefficient. But in case of soft-coating, the friction coefficients are strongly dependent on the morphological characteristics after nano scratching more than indentation hardness.

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