• Title/Summary/Keyword: Ceramics Media

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Compaction of Ultra-fine WC Powder by High-Speed Centrifugal Compaction Process

  • Suzuki, Hiroyuki Y.;Kadono, Yuichi;Kuroki, Hidenori
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.24-25
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    • 2006
  • High-Speed Centrifugal Compaction Process is one of slip-using compacting method originally developed for processing of oxide ceramics. In this study, we apply the HCP to ultra-fine (0.1 micron) WC powder. Organic liquid of heptane was chosen as dispersing media to avoid possible oxidation of WC. The mixing apparatus was a key to obtain dense compacts. Only the slips mixed by high energy planetary ball mill were packed up to 55% by the HCP, and sintered to almost full density at 1673 K without any sintering aids. This sintered compact marked Vickers hardness of Hv 2750 at maximum.

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Synthesis and Sintering Behavior of Zr2WP2O12 Ceramics (Zr2WP2O12 세라믹스의 합성과 소결거동 연구)

  • Kim, Yong-Hyeon;Kim, Nam-Ok;Lee, Sang-Jin
    • Journal of the Korean Ceramic Society
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    • v.49 no.6
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    • pp.586-591
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    • 2012
  • $Zr_2WP_2O_{12}$ powder, which has a negative thermal expansion coefficient, was synthesized by a solid-state reaction with $ZrO_2$, $WO_3$ and $NH_4H_2PO_4$ as the starting materials. The synthesis behavior was dependent on the solvent media used in the wet mixing process. The $Zr_2WP_2O_{12}$ powder prepared with a solvent consisting of D. I. water was fully crystallized at $1200^{\circ}C$, showing a sub-micron particle size. According to the results obtained from a thermal analysis, a $ZrP_2O_7$ was synthesized at a low temperature of $310^{\circ}C$, after which it was reacted with $WO_3$ at $1200^{\circ}C$. A new sintering additive, $Al(OH)_3$, was applied for the densification of the $Zr_2WP_2O_{12}$ powders. The cold isostatically pressed samples were densified with 1 wt% $Al(OH)_3$ additive or more at $1200^{\circ}C$ for 4 h. The main densification mechanism was liquid-phase sintering due to the liquid which resulted from the reaction with amorphous or unstable $Al_2O_3$ and $WO_3$. The densified $Zr_2WP_2O_{12}$ ceramics showed a relative density of 90% and a negative thermal expansion coefficient of $-3.4{\times}10^{-6}/^{\circ}C$. When using ${\alpha}-Al_2O_3$ as the sintering agent, densification was not observed at $1200^{\circ}C$.

A Study on the Water Treatment using Shell Waste (폐패각을 이용한 수처리에 관한 연구)

  • 이민호;정태섭
    • Resources Recycling
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    • v.6 no.3
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    • pp.28-35
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    • 1997
  • Adsorption properities of hcavy metals (Cd, Cu, Fe, Mn, Pb, Zn) and organic compounds (Trichloroethylene and T Tetrachroethy len려 on sh$\xi$1I( oyster and ark shell) were investigated using wat$\xi$r treatment matenals, The shell powder (m띠or C crystal structurc is calcium hydroxide) showed the preference adsorption for heavy metals in order of Mn > Zn > Fe > Cd > eu > P Pb. The high removal capacities of heavy metals arc helicved to be largely due to precipitation by foonation of metal c carhonat,잃 and hydroxides at high pH caused by the $Ca(OH)_2$ component of sl1ell, immobilizatIon of heavy metals in a solid I matrix by calcium‘ and fixation by insoluble organic materials in the oystcr and ark shell. The use of sh려I in water treatment h has the potential to bc benefIcial as a source of inexpensive matcrials‘ moreover, not only treatment of waste but also e environmcntal business including environmental-purification ceramics could be better off by utili낌ng high-valued waste and d developed puri'fication ceramics and media.

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Preparation of Cordierite sols in Aqueous Media and Sintering Behavior of Cordierite Ceramics (수용액 매체로부터 코디어라이트 졸의 제조 및 코디어라이트 세라믹스의 소결거동)

  • Kim, Jae-Won;Kim, Hyeon-Cheol;Kim, Du-Hyeon;Seo, Seong-Mun;Jo, Chang-Yong;Choe, Seung-Ju;Kim, Jae-Cheol
    • Korean Journal of Materials Research
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    • v.10 no.3
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    • pp.233-240
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    • 2000
  • In order to fabricate dense cordierite ceramics without sintering aid, thermal behavior of Mg-Al-Si compounds during sintering was investigated. The dispersibility of cordierite suspension in aqueous media was measured by ESA(electrokinetic sonic amplitude). To prevent aggregation and insufficient dispersion of the cordierite sol, the pH of the suspension was controlled to 1.03 and 8.30 by adding $2N\;HNO_3$ and $2N\;NH_4OH$, respectively. Magnesium-aluminum-silicate complex gel coexisted in the specimen which has been gelled at $150^{\circ}C$ fir 12 hours, however several metastable phase such as ${\mu}-cordierite(Mg_2Al_4Si_5O_{18}),\;spine(MgAl_2O_4)\;and\;mullite(Al_6Si_2O_{13})$ existed below $1300^{\circ}C$ Nucleation rates of the two suspension were similar, but densification of the gel was sensitive to the pH of the sol. Densification of the sol with the pH of 8.3 was more pronounced than that of the sol with pH of 1.63.

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Ecotoxicity Assessment for Livestock Waste Water Treated by a Low Impact Development(LID) Pilot Plant (파일럿 규모의 LID공법을 적용한 축산폐수 처리수에 대한 생태독성 평가)

  • Park, Da Kyung;Chang, Soon-Woong;Choi, Hanna
    • Korean Journal of Environmental Biology
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    • v.35 no.4
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    • pp.662-669
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    • 2017
  • This study evaluated the ecotoxicological properties of livestock waste water treated by a LID (Low Impact Development) system, using a mixture of bio-reeds and bio-ceramics as suitable bed media for a subsequent treatment process of a livestock wastewater treatment plant. The relationship between the pollutant reduction rate and the ecotoxicity was analyzed with the effluents from the inlet pilot plant, with vegetated swale and wetlands and the batch type of an infiltration trench. Each pilot plant consisted of a bio process using bio-reeds and bio-ceramics as bed media, as well as a general process using general reeds and a bed as a control group. The results indicated that, after applying the HRT 24 hour LID method, the ecotoxicity was considerably lowered and the batch type pilot plant was shown to be effective for toxicity reduction. The LID method is expected to be effective for water quality management, considering ecotoxicity by not only as a nonpoint source pollution abatement facility but also, as a subsequent treatment process linked with a livestock manure purification facility. It is necessary to take the LID technic optimization study further to apply it as a subsequent process for livestock wastewater treatment.

THE EFFECT OF SURFACE TREATMENT ON FRACTURE STRENGTH OF DENTAL CERAMICS (도재와 상아질의 표면 처리가 도재의 파절 강도에 미치는 영향)

  • Lee, Shin-Won;Lee, Sun-Hyung;Yang, Jae-Ho;Chung, Hun-Young
    • The Journal of Korean Academy of Prosthodontics
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    • v.37 no.5
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    • pp.658-671
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    • 1999
  • The major influencing factors on the strength of all-ceramic crowns are types of dental ceramics, fabrication techniques, methods of abutment preparation and cementation modes of all-ceramic restorations. Zinc phosphate cement and glass-ionomer cement were used as an early lot-ing media for all-ceramic crowns. Recently many studies have reported that resin cements have more advantages in increasing the fracture strength of restorations comparing with zincphosphate cement and glass-ionomer cement. The purpose of this study is to investigate the effect of etching, silane treatment, sandblasting and dentin bonding agents on fracture strengths of dental ceramics. 40 flat dentin specimens and 40 ceramic discs of 1.5mm thickness and 8mm diameter were fabricated, and divided into 4 groups according to surface treatments. Surface treatments before cementation were as follows Group I : (ceramic) : HF etching - silane treatment - application of bonding resin (dentin) : application of dentin bonding agent Group II : (ceramic) : sandblasting - application of bonding resin (dentin) : application of dentin bonding agent Group III : (ceramic) : application of bonding resin (dentin) : application of dentin bonding agent Group IV : (ceramic) : HF etching - silane treatment - application of bonding resin (dentin) : no dentin bonding procedure Dentin specimens and ceramic discs were cemented with dual cure resin cement, and went through thermocycling. Compressive stress es were loaded on the centers of ceramic discs with Instron test-ing machine, and fracture strengths resistance for catastrophic fracture were measured The results were as follows. 1. The group I showed the highest fracture resistance. The next was group II And group III, IV followed. 2. There was a significant difference in the mean value of fracture strengths between group I and group III (p<0.05), but no significant differences between group I and group II, and group II and group III (p>0.05). 3. There was a significant difference in the mean value of fracture strengths between group I and group IV (p<0.05).

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Toxicity Assessment and Evaluation of the Applicability of a Constructed Wetland of Bio-reeds and Bio-ceramics (바이오갈대와 바이오여재를 적용한 인공습지의 효율성 및 독성평가)

  • Park, Da Kyung;Chang, Soon-Woong;Choi, Hanna
    • Korean Journal of Environmental Biology
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    • v.35 no.4
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    • pp.654-661
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    • 2017
  • Recently, a low-impact development (LID) technic such as a wetland has been proposed as a Nature-friendly process for reducing pollutants caused by livestock wastewater. Therefore, the Daphnia magna toxicity was analyzed for livestock wastewater samples, to determine if a wetland system would also be effective in reducing this ecotoxicity. In the present study, acute D. magna toxicity was not significantly dependent on the presence and type of reed, nor type of media. However, when treated with construction wetlands, ecotoxicities decreased as well as TN, TP and COD concentrations. Therefore, it is considered that a construction wetland system with bio reeds and bio-media as well as general reeds would be effective to reduce the ecotoxicity of livestock wastewater. To apply a wetland system as the subsequent treatment process to a livestock waste water treatment facility, it is necessary to perform an integrated evaluation such as treatment efficiency and the ecotoxicity test for various characteristics of livestock wastewater.

Application of Mechanochemical Processing for Preparation of Si3N4-based Powder Mixtures

  • Sopicka-Lizer, Malgorzata;Pawlik, Tomasz
    • Journal of the Korean Ceramic Society
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    • v.49 no.4
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    • pp.337-341
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    • 2012
  • Mechanochemical processing (MCP) involves several high-energy collisions of powder particles with the milling media and results in the increased reactivity/sinterability of powder. The present paper shows results of mechanochemical processing (MCP) of silicon nitride powder mixture with the relevant sintering additives. The effects of MCP were studied by structural changes of powder particles themselves as well as by the resulting sintering/densification ability. It has been found that MCP significantly enhances reactivity and sinterability of the resultant material: silicon nitride ceramics could be pressureless sintered at $1500^{\circ}C$. Nevertheless, a degree of a silicon nitride crystal lattice and powder particle destruction (amorphization) as detected by XRD studies, is limited by the specific threshold. If that value is crossed then particle's surface damage effects are prevailing thus severe evaporation overdominates mass transport at elevated temperature. It is discussed that the cross-solid interaction between particles of various chemical composition, triggered by many different factors during mechanochemical processing, including a short-range diffusion in silicon nitride particles after collisions with other types of particles plays more important role in enhanced reactivity of tested compositions than amorphization of the crystal lattice itself. Controlled deagglomeration of $Si_3N_4$ particles during the course of high-energy milling was also considered.

Numerical Study of Premixed Combustion within a Porous Ceramic Burner of Different Ceramic Properties (서로 다른 물성치로 이루어진 다공 세라믹 연소기 속에서의 예혼합화염 연소에 대한 수치해석 연구)

  • Lim, In-Gweon
    • Journal of the Korean Society of Combustion
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    • v.2 no.1
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    • pp.1-8
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    • 1997
  • Premixed combustion within porous ceramic media is numerically studied to understand burning characteristics and to find best configurations for burner implementations. Among many parameters, critical to burner performance, flame location and extinction coefficient are selected as major parameters for this study. The flame structure and burner performance with respect to these two parameters are observed. In the study, it is found that the location of flame is the most important in porous burner operation since it affects the rate of heat transfer and flame structure. Stability of the flame within the porous ceramic burner is discussed with respect to the flame location. It is found that to obtain high radiative output, the flame should be located downstream section of the burner. But the flame is to be unstable at most of downstream section except near the exit plane. To overcome this problem, new porous ceramic burner, using different ceramic properties in one burner instead of single property ceramic, is made and tested. With a combination of ceramics of high extinction coefficient at upstream and another material of low extinction coefficient at downstream of the burner, the flame can be stabilized at wider region of the burner with higher radiative output compared to the original burner configuration.

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Effect of Pyrochlore Phase on Dielectric Properties of PMN Ceramics (Pyrochlore 상의 첨각가 PMN 요업체의 유전률에 미치는 영향)

  • 조상희
    • Proceedings of the Materials Research Society of Korea Conference
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    • 1993.05a
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    • pp.122-122
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    • 1993
  • Perovskite형 PMN 은 약 -12$^{\circ}C$에서 Curie 최대치를 (Tm)를 가지며 1KHz에서 매우 5598;은 유전상수(~18000)를 갖기 때문에 유전체로의 응용이 큰데, PMN의제조시 쉽게 생성되는 Pyrochlore상은 일반적으로 매우 낮은 유전률(⊆210)을 가져 계의 전체 유전률을 크게 저하시키는 것으로 알려져 있으며 이런 이유로 이제까지의 연구의 초점의 주로 제조공정중 Pyrochlore 상의 첨가량 및 입자크기에 따른 PMN-Pyrechlore 2상혼합체에서 Prochlore 상의부피분률을 변화시킬 때 유전물의 변화률 GEM(General Effective Media)식을 이용하여 논의하고자한다. Pyrochlore상의 입자크기가 클 경우 2상혼합체 PMN 의 유전률은 Pyrocholre 상의 양이 증가함에 따라 서서히 감소하였으나 입자크기가 작은 겨우 급겨한 갑소를 보였다. 결국 2상의 입자크기 차이는 2상혼합체인 PMN의유전류과 밀접하 ㄴ관계가 있으며. 또한 유전률이 급격히 떨어지는 임계부피분률이 달라짐을 확인할 수 있었다. 또한 Pyrochlore상의첨가량이 증가함에 따라 2상혼합체인 PMN의 유전률의 변화는 GEM식 적용에 있어서는 임계부피률과 t값을 정확히 정하는 것이 중요한데 임계부피분률의 설정은 Perovskite PMN 과 Pyrochlore상의 입자 크기비를 이용하여 Kusy 이론을 기초로 결정하였으며, t 값은 퍼콜레이션 Power-law식에 적용시켜 정하였다였다

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