• Title/Summary/Keyword: Ceramic tool

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Feasibility Evaluation of Micro Hole Drilling and the Material Properties of Si3N4/hBN Ceramic with hBN Contents (hBN의 첨가량에 따른 Si3N4/hBN 세라믹의 재료특성 및 마이크로 홀가공 유용성 평가)

  • Park, Kwi-Deuk;Go, Gun-Ho;Lee, Dong-Jin;Kim, Jin-Hyeong;Kang, Myung Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.36-41
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    • 2017
  • In this paper, $Si_3N_4/hBN$ ceramics with various hexagonal boron nitride (hBN) contents (0, 10, 20, or 30 wt%) were fabricated via spark plasma sintering (SPS) at $1500^{\circ}C$, 50MPa, and 10m holding time. The material properties such as the relative density, hardness, and fracture toughness were systematically evaluated according to the hBN content in the $Si_3N_4/hBN$ ceramics. The results show that relative density, hardness, and fracture toughness continuously decreased as the hBN content increased. In addition, peak-step drilling (with tool diameter $500{\mu}m$) was performed to observe the effects of hBN content in micro-hole shape and cutting force. A machined hole diameter of $510{\mu}m$ (entrance) and stable cutting force were obtained at 30 wt% hBN content. Consequently, $Si_3N_4/30wt%$ hBN ceramic is a feasible material upon which to apply semi-conductor components, and this study is very meaningful for determining correlations between material properties and machining performance.

Development of Ceramics Material Property Database (세라믹 재료물성 데이터베이스 개발)

  • 이정구;이상호;김창규;김지영;김태중
    • The Journal of the Korea Contents Association
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    • v.3 no.2
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    • pp.87-95
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    • 2003
  • Prompt and efficient information collection on each research area is emerging as the key factor of national technology competitiveness in industrialized society. Accordingly, constructing a variety of specialized DBs as the tool for supporting R&D activities and providing appropriate information are essential task to be solved in promoting R&D productivity. On this study, We have developed ceramics material property DB to support and facilitate R&D activities of industry, academia and research institutes. The ceramic property DB which was regarded as the most important DB surveyed from korean done for scientists and researchers was selected. To develop this DB, us have designed DB customized for domestic users after analyzing items and structures of ceramic material property information. We hope that R&D researchers can save time and cost in acquiring property information and the R&D productivity will be improved by utilizing our research result.

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Development of a process to apply uniform pressure to bond CFRP patches to the inner surface of undercut-shaped sheet metal parts (언더컷 형상의 판재 성형품에 보강용 CFRP 패치의 접합을 위한 공정기술 개발)

  • Lee, Hwan-Ju;Jeon, Yong-Jun;Cho, Hoon;Kim, Dong-Earn
    • Design & Manufacturing
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    • v.14 no.4
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    • pp.65-70
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    • 2020
  • Partial reinforcement of sheet metal parts with CFRP patch is a technology that can realize ultra-lightweight body parts while overcoming the high material cost of carbon fiber. Performing these patchworks with highly productive press equipment solves another issue of CFRP: high process costs. The A-pillar is the main body part and has an undercut shape for fastening with other parts such as roof panels and doors. Therefore, it is difficult to bond CFRP patches to the A-pillar with a general press forming tool. In this paper, a flexible system that applies uniform pressure to complex shapes using ceramic particles and silicone rubber is proposed. By benchmarking various A-pillars, a reference model with an undercut shape was designed, and the system was configured to realize a uniform pressure distribution in the model. The ceramic spherical particles failed to realize the uniform distribution of high pressure due to their high hardness and point contact characteristics, which caused damage to the CFRP patch. Compression equipment made of silicone rubber was able to achieve the required pressure level for curing the epoxy. Non-adhesion defects between the metal and the CFRP patch were confirmed in the area where the bending deformation occurred. This defect could be eliminated by optimizing the process conditions suitable for the newly developed flexible system.

A Study on the Development of Rice Cake Pattern Complex Using Ceramic Weld Extension Technique (도자 덧살 확장 기법을 이용한 떡살 문양 단지 개발에 관한 연구)

  • Kim, Seung-Man
    • The Journal of the Korea Contents Association
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    • v.20 no.12
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    • pp.671-680
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    • 2020
  • Today, if you don't reflect trends in developing new content crafts, you can't succeed in marketing. This is because the trend is the driving force that leads to the needs of consumers that come and go temporarily. The current market is changing and wants new lifestyle trends. As a trend of such latent desire, the purpose is to develop high-value-added interior vases using rice cake patterns and ceramic complexes. In the manufacturing method, the first rice cake patterns writing tool is stamped at a different angle from the top of the toremi board (a new term created above) written in the process of the pot work. A cylinder is made of a second potter's wheel, and after the outer wall is double-flavored, the cylinder is quickly rotated to be extended by pushing it from inside to outside by hand. The purpose of this vase is to develop a decorative vase with high added value by experimenting with various geometric patterns that are dismantled vertically and horizontally at a high speed with the static rice cake pattern stamped on the third, and then utilizing the various rice cake patterns developed in this way as the shape of a jar.

Evaluation of dental status using a questionnaire before administration of general anesthesia for the prevention of dental injuries

  • Kyungjin Lee;Seo-Yul Kim;Kyeong-Mee Park;Sujin Yang;Kee-Deog Kim;Wonse Park
    • Journal of Dental Anesthesia and Pain Medicine
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    • v.23 no.1
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    • pp.9-17
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    • 2023
  • Background: Dental evaluation and protection are important for preventing traumatic dental injuries when patients are under general anesthesia. The objective of the present study was to develop a questionnaire based on dentition-related risk factors that could serve as a valuable tool for dental evaluation and documentation. Methods: We developed a questionnaire for dental evaluation before administration of general anesthesia, investigated the association between patient-and-dentist responses and mouthguard fabrication, and assessed response agreement between 100 patients. Results: Protective mouthguards were fabricated for 27 patients who were identified as having a high risk of dental injury. There was a strong association between dentists' responses and mouthguard fabrication, depending on the general oral health status, use of ceramic prosthesis, presence of masticatory pain related to periodontal diseases, gingival edema, and implants (P < 0.05). Response agreement between patients and dentists for items related to dental pain, loss of dental pulp vitality, root canal therapy, dental trauma, aesthetic prosthesis, tooth mobility, and implant prosthesis was high (Cohen's kappa coefficient κ ≥ 0.6). Conclusions: A high agreement was observed between patient-dentist responses and a strong association with mouthguard fabrication for items pertaining to ceramic prosthesis, masticatory pain, and dental implants. Patients with a "yes" response to these items are recommended to undergo a dental evaluation and use a dental protective device while under general anesthesia.

Changes in surface roughness of bracket and wire after experimental sliding - preliminary study using an atomic force microscopy (브라켓과 탄선 간의 마찰 전후 표면 변화 분석 - 원자현미경을 이용한 예비연구)

  • Lee, Tae-Hee;Park, Ki-Ho;Jeon, Ji-Yun;Kim, Su-Jung;Park, Hun-Kuk;Park, Young-Guk
    • The korean journal of orthodontics
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    • v.40 no.3
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    • pp.156-166
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    • 2010
  • Objective: The surface roughness of orthodontic materials is an essential factor that determines the coefficient of friction and the effectiveness of tooth movement. The aim of this study is to evaluate the surface roughness change of the brackets and wires after experimental sliding quantitatively. Methods: Before and after experimental sliding tests, the surface roughness of stainless steel brackets, ceramic brackets, stainless steel wires, and beta-titanium (TMA) wires were investigated and compared using atomic force microscopy (AFM). Results: After sliding tests, changes in the surface of the wire were greater than changes in the bracket slot surface. The surface roughness of the stainless steel bracket was not significantly increased after sliding test, whereas the roughness of ceramic brackets was decreased. Both the surface roughness of stainless steel and TMA wires were increased after sliding test. More changes were observed on the ceramic bracket than the stainless steel bracket. Conclusions: AFM is a valuable research tool when analyzing the surface roughness of the brackets and wires quantitatively.

Nozzle Condition Monitoring System for Abrasive Waterjet Process (연마재 워터젯을 위한 노즐상태 모니터링 시스템 설계)

  • Kim, Jeong-Uk;Kim, Roh-Won;Kim, Chul-Min;Kim, Sung-Ryul;Kim, Hyun-Hee;Lee, Kyung-Chang
    • Journal of the Korean Society of Industry Convergence
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    • v.23 no.5
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    • pp.817-823
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    • 2020
  • In recent, the machining of difficult-to-cut materials such as titanium alloys, stainless steel, Inconel, ceramic, glass, and carbon fiber reinforced plastics (CFRP) used in aerospace, automobile, medical industry is actively researched. Abrasive waterjet is a non-traditional processing method in which ultra-high pressure water and abrasive particles are mixed in a mixing chamber and shoot out jet through a nozzle, and removed by erosion due to collision with a material. In particular, the nozzle of the abrasive waterjet is one of the most important parts that affect the machining quality as with a cutting tool in general machining. It is very important to monitor the condition of the nozzle because the workpiece is uncut or the surface quality deteriorates due to wear, expanding of the bore, damage of the nozzle and clogging of the abrasive, etc. Therefore, in this paper, we propose a monitoring system based on Acoustic Emission(AE) sensor that can detect nozzle condition in real time during AWJ processing.

The Analysis of Multilayered Media Using Ultrasonic Microscopy (초음파 현미경을 이용한 다층구조물의 해석)

  • Ko, Dae-Sik;Jun, Kye-Suk
    • The Journal of the Acoustical Society of Korea
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    • v.9 no.2
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    • pp.5-13
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    • 1990
  • In this paper, 50MHz reflection ultrasonic microscope system with small aperture acoustic lens has been constructed in order to study the defects which lay deep in thick specimens, and acoustic images of multilayered media have been analyzed. Output characteristics of this system for multilayered media have been influenced by acoustic attenuation, aberration in specimen, type of lens and the properties of a defect, and it has been used for image processing of the multilayered I.C. and the bonding layer. In experimental results, it has been shown that small aperture ultrasonic microscope system was powerful tool for inspection of thick specimens such as electronic device, bonding layer, quality of ceramic materials.

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Tribological Properties of DLC for Die Applications

  • Lee, Kyu-Yong;Liu, Zhen-Hua
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.24-28
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    • 2012
  • Friction and wear affect all processes involved in the extraction of materials and their conversion into finished products in the die applications such as drawing, extrusion etc. Originating phenomenon from the contact surface between the tool and workpiece, they are usually a hindrance to materials process operations which usually result in damaging the tools, increasing energy consumption, the contamination of processed material by wear particles and also some problems associated with technologies to control friction and wear. The most well established method to control friction and wear is by the application of lubricant such as fluorocarbon. Besides, a surface technique so-called surface modification can be applied to solve the tribology problems of the die applications for both the economical and ecological reasons. In this article, we applied DLC(diamond-like carbon) thin film on alumina ceramic for HT test using the PIID(plasma ion immersion deposition), 4 groups of test specimens were tested up to $200^{\circ}C$ which is a little higher than the normal working temperature of die application. Pin-on-disc tribo-tester was used to test the friction and surfaces were characterized by SEM and EDS and else, the morphology changes of DLC coatings were studied. The present work indicated that the DLC had a great potential to reduce the friction and wear in the alumina die application without lubricants.

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Effect of Thermal Barrier Coating and Film Cooling Condition on the Cooling Performance of Liquid-propellant Rocket Engine Combustor (액체로켓 엔진 연소기의 열차폐 코팅 및 막냉각 조건에 따른 냉각 성능 변화 해석)

  • Joh, Miok;Kim, Seong-Ku;Choi, Hwan-Seok
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.2
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    • pp.52-59
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    • 2014
  • The effect of ceramic thermal barrier coating thickness on the cooling performance of a liquid-propellant rocket engine combustor has been investigated through combustion/cooling performance analysis whose results verified against measured data from hot-firing tests. Also have been confirmed the effects of film cooling amount near the face plate on the coolant temperature and on the thermal barrier coating surface temperature. Some important points to be considered for designing cooling schemes for regeneratively cooled rocket engine combustor have been drawn and reviewed from present study and further verification of the analysis tool should be performed in the future.