• Title/Summary/Keyword: Ceramic microstructure

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Computer Simulation of Microstructure of Particle Sediment

  • Kim, Jong-Cheol;Keun Auh;David M. Martin
    • The Korean Journal of Ceramics
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    • v.5 no.1
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    • pp.30-34
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    • 1999
  • Particle settling behavior was studied by the computer simulation using simultaneous particle condensation and relaxation. This three-dimensional settling algorithm includes the estimation of powder sediment density. Density distribution through the powder sediment was compared and was agreed well with the experimental findings. Settling density depended strongly of the degree of particle relaxation. Sediment strength and isotropy also depended on the degree of particle relaxation. Sever particle bridging was found near sharp corners.

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Effect of Substrate Rotation on the Phase Evolution and Microstructure of 8YSZ Coatings Fabricated by EB-PVD

  • Park, Chanyoung;Choi, Seona;Chae, Jungmin;Kim, Seongwon;Kim, Hyungtae;Oh, Yoon-Suk
    • Journal of the Korean Ceramic Society
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    • v.53 no.1
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    • pp.81-86
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    • 2016
  • The effect of substrate rotation speed on the phase forming behavior and microstructural variation of 8 wt% yttria ($Y_2O_3$) stabilized $ZrO_2$ (8YSZ) coatings as a thermal barrier coating has been investigated. 8YSZ coatings with $100{\sim}200{\mu}m$ thickness were deposited by electron beam-physical vapor deposition onto a super alloy (Ni-Cr-Co-Al) substrate with a bond coating (NiCo-CrAlY). The width of the columnar grains of the 8YSZ coatings increased with increasing substrate rotation speed from 1 to 30 rpm at a substrate temperature range of $900{\sim}950^{\circ}C$. In spite of the different growth behaviors of coatings with different substrate rotation speeds, the phases of each coating were not changed remarkably. Even after post heat treatments with various conditions of the coated specimens fabricated at 20 rpm, only a change of color was noticeable, without any remarkable change in the phase or microstructure.

Effects of Ceramic Processing on the Microstructure and Electronic Properties of Low Loss Mn-Zn Ferrite (제조 공정이 Mn-Zn 페라이트의 미세구조와 전기적 특성에 미치는 영향)

  • 박형률;김진호
    • Journal of the Korean Ceramic Society
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    • v.34 no.3
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    • pp.289-295
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    • 1997
  • Effect of ceramic processing was investigated on the microstructure and electronic properties of low loss Mn-Zn ferrite. Addition of CaO and SiO2 to calcined powder rather than to raw materials mixtured resulted in finer-grained microstructure. Higher oxygen pressure during sintering caused microstructural inhomogeneity and the increase in power loss and disaccommodation factor. Relatively low power loss was found for sintering up to 130$0^{\circ}C$ from powders calcined at high temperature and milled shortly. It was caused by slow densification rate and normal grain growth up to 130$0^{\circ}C$. Calcination at low temperature and prolonged milling enhanced den-sification, which gave a fine grained microstructure and low powder loss at sintering temperture below 120$0^{\circ}C$. Sintering temperature above 125$0^{\circ}C$, however, showed abnormal grain growth.

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Fabrication SiCN micro structures for extreme high temperature systems (초고온 시스템용 SiCN 마이크로 구조물 제작)

  • Thach, Phan Dui;Chung, Gwiy-Sang
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.216-216
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    • 2009
  • This paper describes a novel processing technique for the fabrication of polymer-derived SiCN (silicone carbonitride) microstructures for extreme microelectromechanical system (MEMS) applications. A polydimethylsiloxane (PDMS) mold was formed on an SU-8 pattern using a standard UV photolithographic process. Next, the liquid precursor, polysilazane, was injected into the PDMS mold to fabricate free-standing SiCN microstructures. Finally, the solid polymer SiCN microstructure was cross-linked using hot isostatic pressure at $400^{\circ}C$ and 205 bar. The optimal pyrolysis and annealing conditions to form a ceramic microstructure capable of withstanding temperatures over $1400^{\circ}C$ were determined. Using the optimal process conditions, the fabricated SiCN ceramic microstructure possessed excellent characteristics includingshear strength (15.2 N), insulation resistance ($2.163{\times}10^{14}\;{\Omega}$, and BDV (1.2 kV, minimum). Since the fabricated ceramic SiCN microstructure has improved electrical and physical characteristics compared to bulk Si wafers, it may be applied to harsh environments and high-power MEMS applications such as heat exchangers and combustion chambers.

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Characteristics of Carbon Tetrafluoride Plasma Resistance of Various Glasses

  • Choi, Jae Ho;Han, Yoon Soo;Lee, Sung Min;Park, Hyung Bin;Choi, Sung Churl;Kim, Hyeong Jun
    • Journal of the Korean Ceramic Society
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    • v.53 no.6
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    • pp.700-706
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    • 2016
  • Etch rate, surface roughness and microstructure as plasma resistance were evaluated for six kinds of oxide glass with different compositions. Borosilicate glass (BS) was found to be etched at the highest etch rate and zinc aluminum phosphate glass (ZAP) showed a relatively lower etch rate than borosilicate. On the other hand, the etching rate of calcium aluminosilicate glass (CAS) was measured to be similar to that of sintered alumina while yttrium aluminosilicate glass (YAS) showed the lowest etch rate. Such different etch rates by mixture plasma as a function of glass compositions was dependent on whether or not fluoride compounds were formed on glass and sublimated in high vacuum. Especially, in view that $CaF_2$ and $YF_3$ with high sublimation points were formed on the surface of CAS and YAS glasses, both CAS and YAS glasses were considered to be a good candidate for protective coating materials on the damaged polycrystalline ceramics parts in semi-conductor and display processes.

Hardness of Constituent Phases in Ti(C0.7N0.3)-WC-Ni Cermets Measured by Nanoindentation (나노인덴테이션으로 측정한 Ti(C0.7N0.3)-WC-Ni 써멧 구성상의 경도)

  • Kim, Seong-Won;Kim, Dae-Min;Kang, Shin-Hoo;Kim, Hyeong-Jun;Kim, Hyung-Tae
    • Journal of the Korean Ceramic Society
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    • v.46 no.1
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    • pp.116-121
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    • 2009
  • The constituent phases in Ti($C_{0.7}N_{0.3}$)-xWC-20Ni (wt%, x=5, 15, 25) cermets were characterized using nanoindentation in conjunction with observation of microstructure. The microstructure of cermet is composed of hard phase and binder phase, which gave rise to a wide range of hardness distribution when nanoindentation was carried out on the polished surface of cermets. Because of the inhomogeneous nature of cermet microstructure, observation of indented surface was indispensable in order to separate the hardness of each constituent phase. The measured values of hardness using nanoindentation were ${\sim}14\;GPa$ for the binder phase and ${\sim}24$ to 28 GPa for the hard phase, of which nanoindentation hardness was decreased with the addition of WC into Ti($C_{0.7}N_{0.3}$)-Ni system. In addition, the nanoindentation hardness of Ni binder phase was much higher than reported Vickers hardness, which could result from confined deformation of binder phase due to the surrounding hard phase particles.

Cutting Characteristics of SiC-based Ceramic Cutting Tools Part 1: Microstructure and Mechanical Properties of SiC-based Ceramic Cutting Tools (SiC계 세라믹 절삭공구의 절삭특성 평가 Part 1: SiC계 절삭공구의 미세구조와 기계적 특성)

  • Park, June-Seuk;Kim, Kyeug-Jae;Shim, Wan-Hee;Kwon, Won-Tae;Kim, Young-Wook
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.9
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    • pp.82-88
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    • 2001
  • In order to fulfil the requirements of the various performance profiles of ceramic cutting tools, six different SiC-based ceramics have been fabricated by hot-pressing (SiC--${Si}_3 {N}_4$composites) or by hot-pressing and subsequent annealing (monolithic SiC and SiC-TiC composites). Correlation between the annealing time and the corresponding microstructure and the mechanical properties of resulting ceramics have been investigated. The grain size of both ${Si}_3 {N}_4$and SiC in SiC-${Si}_3 {N}_4$composites increased with the annealing time. Monolithic SiC has the highest hardness, SiC-TiC composite the highest toughness, and the SiC-${Si}_3 {N}_4$composite the highest strength among the ceramics investigated. The hardness of SiC-${Si}_3 {N}_4$composites was relatively independent of the grain size, but dependent on the sintered density. The cutting performance of the newly developed SiC-based ceramic cutting tools will be described in Part 2 of this paper.

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Tribological Behavior of Whiteware with Different Transparent Glazes

  • Heo, Sujeong;Kim, Soomin;Kim, Ungsoo;Pee, Jaehwan;Han, Yoonsoo;Kim, Seongwon;Lee, Sungmin;Kim, Hyungtae;Oh, Yoonsuk
    • Journal of the Korean Ceramic Society
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    • v.52 no.3
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    • pp.186-191
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    • 2015
  • Tribological properties of whiteware with various transparent glazes, which have different composition and microstructure, were investigated. The wear resistance and friction behavior of the glazed whiteware are a very important aspect if the whiteware is used as tableware and for sanitation purposes. Generally, the wear property is influenced by the microstructure and surface morphology of the material. The whiteware specimens with two kinds of transparent glazes were fabricated by using the commercially available porcelain body. Furthermore, the commercial tableware, such as bone china, and traditional tableware were also examined as reference materials. All of the specimens showed that different pore structures might affect the mechanical and tribological properties. It seems that the wear resistance of whiteware is substantially related to the pore size and distribution of glaze rather than the hardness value of the specimen.

Electrical properties and microstructure of microwave dielectric ceramics (Ca0.7Sr0.3)m(TiyZr1-y)O3 (고주파 유전체 세라믹 (Ca0.7Sr0.3)m(TiyZr1-y)O3의 전기적 특성 및 미세구조)

  • Chun, Myoung-Pyo;Park, Myoung-Sung;Kang, Kyung-Min;Nam, Joong-Hee;Cho, Jeong-Ho;Kim, Byung-Ik
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.20 no.1
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    • pp.21-24
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    • 2010
  • The effects of mole ratio(A/B) m and Ti-ion on the dielectric properties and microstructure of the microwave dielectric ceramics $(Ca_{0.7}Sr_{0.3})_m(Ti_yZr_{1-y})O_3$ were investigated. Ti ions substituted on Zr-sites in these modified $CaZrO_3$ composition strongly affect the sintering density and microstructure of the fired ceramic body. With increasing the amount of Ti substituted on Zr-sites, the sintered density rapidly increased and the dense microstructure was obtained for the compositions having mole ratio of 1.01, whereas the sintered density and microstructure are nearly constant with the content of Ti-ion for the compositions having mole ratio of 0.99. With increasing the content of Ti ion, the curve of TCC (Temperature Coefficient of Capacitance) as a function of temperature rotated clockwise and satisfied the COG characteristics for both of compositions with mole ratio of 0.99 and 1.01. The content of Ti ion seems to be more effective than mole with respect to the controlling of firing and TCC.