• 제목/요약/키워드: Ceramic microstructure

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Fly ash-Slag-Cement Composite

  • Bang, Wan-Keun;Lee, Seung-Kyou;Lee, Seung-Heun;Kim, Chang-Eun
    • The Korean Journal of Ceramics
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    • 제6권3호
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    • pp.286-290
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    • 2000
  • The hydration behavior of fly ash and slag on cement paste were investigated. Early stage of hydration reaction was delayed by mixing fly ash and/or slag with cement, but production of C-S-H hydrates by pozzolanic reaction densified the microstructure. The Ca/Si ratio of C-S-H hydrates in OPC and blended cement of fly ash 50%, slag 50%, fly ash+slag 50% were 2.24, 1.80, 1.82 and 1.97, respectively. The C-S-H gel with low Ca/Si ratio showed rather reticulate than needle-like structure.

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Densification and Thermo-Mechanical Properties of Al2O3-ZrO2(Y2O3) Composites

  • Kim, Hee-Seung;Seo, Mi-Young;Kim, Ik-Jin
    • 한국세라믹학회지
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    • 제43권9호
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    • pp.515-518
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    • 2006
  • The microstructure of $ZrO_2$ toughened $Al_2O_3$ ceramics was carefully controlled so as to obtain dense and fine-grained ceramics, thereby improving the properties and reliability of the ceramics for capillary applications in semiconductor bonding technology. $Al_2O_3-ZrO_2(Y_2O_3)$ composite was produced via Ceramic Injection Molding (CIM) technology, followed by Sinter-HIP process. Room temperature strength, hardness, Young's modulus, thermal expansion coefficient and toughness were determined, as well as surface strengthening induced by the fine grained homogenous microstructure and the thermal treatment. The changes in alumina/zirconia grain size, sintering condition and HIP treatment were found to be correlated.

판상 Al2O3/PMMA 복합체 제조 및 기계적/열적 특성분석 (Preparation of Al2O3 Platelet/PMMA Composite and Its Mechanical/Therml Characterization)

  • 남경목;이윤주;권우택;김수룡;임형미;김형순;김영희
    • 한국세라믹학회지
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    • 제49권5호
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    • pp.438-441
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    • 2012
  • Abalone shell is a high strength and light weighted ceramic composite material, which is composed of $CaCO_3$ platelet and protein. Microstructure of abalone shell has a matrix structure that is similar to the bricks and mortar. The technology inspired from nature which consumes low energy at low temperature is called bioinspired technology. In this study, to make high strength and light weighted ceramic composite materials using bioinspired technology, porous green body was prepared with $Al_2O_3$ platelet. PMMA was infiltrated into the porous green body, then warm pressed to eliminate pores present in the composite. The microstructure of the composite was observed with FESEM, and the mechanical/thermal properties were measured.

전부도재수복물을 위한 유색 및 무색 지르코니아 세라믹의 굴곡강도 (Flexure Strength of Various Colored and Uncolored Zirconia Ceramics for All-Ceramic Restoration)

  • 오상천;이해형;신미란;이일권
    • 구강회복응용과학지
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    • 제23권2호
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    • pp.119-130
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    • 2007
  • Purpose: This investigation was designed to estimate the flexure strength, density, and microstructure of the colored and uncolored zirconia oxide ceramics for fixed partial denture. Material and Methods: LAVATM All Ceramic(3M-ESPE, USA), Cercon Smart Ceramic(Dentsply, USA), and Z-match Ceramic(DentAim, Korea) were used for this study. All specimen was fabricated by ASTM C1161. After preparing $25{\times}2{\times}1.5mm$ of rectangular column and sitting rectangular column on universal test machine (UTM), external supporting point distance is 20.0 mm, internal supporting point distance is 10.0 mm. Specimen was loaded with 0.2 mm/min of cross head speed until fracture and at the time of broken of specimen, measuring loading value with PC software. Results: The results were obtained as follows: 1. Flexure strength of uncolored zirconia was higher than that of colored zirconia. 2. In uncolored zirconia, flexure strength of LAVATM Ceramic was more higher than the other ceramics, and it showed statistical difference between LAVATM Ceramic and Cercon Smart Ceramic (P<0.05). 3. In colored zirconia, flexure strength of LAVATM Ceramic was more higher than the other ceramics too, but they did not show statistical difference (p>0.05). 4. In Weibull analysis, Characterastic strength was showed highest value to uncolored LAVATM Ceramic and lowest value to Z-match ceramic, and Weibull modulus(m) of uncolored zirconia was higher than that of colored zirconia. 5. In XRD analysis, all group except Z-match showed high peak of t-ZrO2 but they did not show m-ZrO2. Colored zirconia group showed lower peak of t-ZrO2 than that of uncolored zirconia group.

서스펜션 플라즈마 용사를 이용한 이트리아 안정화 지르코니아 (7.5 wt% Y2O3-ZrO2) 코팅 증착 및 특성 (Fabrication and Characteristics of Yttria-stabilized Zirconia (7.5 wt% Y2O3-ZrO2) Coating Deposited via Suspension Plasma Spray)

  • 이원준;권창섭;김성원;오윤석;김형태;임대순
    • 한국분말재료학회지
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    • 제20권6호
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    • pp.445-452
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    • 2013
  • Yttria-stabilized zirconia (YSZ) coatings are fabricated via suspension plasma spray (SPS) for thermal barrier applications. Three different suspension sets are prepared by using a planetary mill as well as ball mill in order to examine the effect of starting suspension on the phase evolution and the microstructure of SPS prepared coatings. In the case of planetary-milled commercial YSZ powder, a deposited thick coating turns out to have a dense, vertically-cracked microstructure. In addition, a dense YSZ coating with fully developed phase can be obtained via suspension plasma spray with suspension from planetary-milled mixture of $Y_2O_3$ and $ZrO_2$.

이종 입자복합재의 미세구조 생성과 계층적 모델의 선형 탄성적 응답특성 해석 (Microstructure Generation and Linearly Elastic Characteristic Analysis of Hierarchical Models for Dual-Phase Composite Materials)

  • 조진래
    • 한국전산구조공학회논문집
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    • 제31권3호
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    • pp.133-140
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    • 2018
  • 본 논문은 $Ni-A{\ell}_2O_3$로 구성된 금속-세라믹 이종 입자복합재의 2차원 미세구조(microstructure) 생성과 미세구조 스케일(scale)에 따라 정의되는 계층적 모델들의 역학적 특성 분석에 관한 내용이다. 이종 입자복합재의 미세구조는 수학적인 MDF(random morphology description functions) 모델링기법을 복합재의 2차원 RVE(representative volume element) 영역에 적용하여 생성하였다. 그리고 미세구조 생성에 필요한 가우스 함수들의 개수에 따라 미세구조의 계층적 모델을 정의하였다. 한편 임의 미세구조 내 금속과 세라믹 입자가 차지하는 체적분율(volume fraction)은 RMDF 함수의 레벨을 조정함으로서 설정하였다. RMDF기법에 의한 미세구조들은 가우스 함수들의 개수가 일정할지라도 랜덤하게 생성된다. 이렇게 랜덤하게 생성되는 미세구조들을 2차원 보(beam) 모델에 적용하여 미세구조의 스케일에 따른 수직응력과 전단응력의 계층적 변동을 수치 해석적으로 고찰하였다. 또한, 균열해석을 통해 RMDF의 랜덤성과 가우스 함수들의 개수가 균열선단에서의 응력값에 미치는 영향을 고찰하였다.

광중합에 의한 초고온 MEMS용 SiCN 미세구조물 제작과 그 특성 (Fabrication of SiCN microstructures for super-high temperature MEMS using photopolymerization and its characteristics)

  • 정귀상
    • 센서학회지
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    • 제15권2호
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    • pp.148-152
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    • 2006
  • This paper describes the fabrication of SiCN microstructures for super-high temperature MEMS using photopolymerization of pre-ceramic polymer. In this work, polysilazane liquide as a precursor was deposited on Si wafers by spin coating, microstructured and solidificated by UV lithography, and removed from the substrate. The resulting solid polymer microstructures were cross-linked under HIP process and pyrolyzed to form a ceramic of withstanding over $1400^{\circ}C$. Finally, the fabricated SiCN microstructures were annealed at $1400^{\circ}C$ in a nitrogen atmosphere. Mechanical characteristics of the SiCN microstructure with different fabrication process conditions were evaluated. The elastic modules, hardness and tensile strength of the SiC microstructure implemented under optimum process condtions are 94.5 GPa, 10.5 GPa and 11.7 N/min, respectively. Consequently, the SiCN microstructure proposed in this work is very suitable for super-high temperature MEMS application due to very simple fabrication process and the potential possiblity of sophisticated mulitlayer or 3D microstructures as well as its good mechanical properties.

Gas Pressure Sintering, Mechanical Properties and Microstructure of Three Binds of Si3N4 Ceramics

  • Ha, Sung-Soo;Kim, Chang-Sam;Cheong, Deoek-Soo
    • 한국세라믹학회지
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    • 제41권10호
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    • pp.723-727
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    • 2004
  • Three kinds of $Si_3N_4$ powders (M-11, SN-ESP, and SN-E10) were gas-pressure sintered at $1700-1900^{\circ}C$ for 2 h under 18 atm $N_2$. Their densification behavior was investigated and compared as well as the mechanical properties and microstructure of the resulting ceramics. SN-ESP and SN-E10 started to reach nearly full densification at $1750^{\circ}C$ and showed almost no decomposition up to $1900^{\circ}C$. In contrast, M-11 was not fully densified until $1800^{\circ}C$ and showed about $3\%$ weigh loss at $1900^{\circ}C$ indicating poor thermal stability. SN-ESP and SN-E10 showed much higher strength both at room temperature and $1200^{\circ}C$ than M-11 when fully densified. Compared with SN-ESP, SN-E10 was not only a little better in strength (both at room temperature and $1200^{\circ}C$) and fracture toughness but also much higher in the Weibull modulus due to more interlocked microstructure by well elongated grains.

열처리 온도에 따른 8YSZ 후막의 미세구조 (Heat Treatment Effect on the Microstructure of 8YSZ Thick Film)

  • 한상훈;노효섭;나동명;김광호;이운영;박진성
    • 한국세라믹학회지
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    • 제48권1호
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    • pp.106-109
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    • 2011
  • In order to fabricate 8YSZ thick film by silk screen printing, YSZ(yttria-stabilized zirconia) commercial powder was used as starting materials. Paste for screen printing was made by mixing 8YSZ powder and organic vehicles. 8YSZ thick film was formed on $Al_2O_3$ substrate. The crystal structure, and microstructure were investigated. Grain size of 8YSZ was increased with increasing calcination temperature and rapid grain growth was shown after calcination at $1300^{\circ}C$. Microstructure showed the mixture of large and small grain size after $1400^{\circ}C$ sintering. Shrinkage rate of 8YSZ thick film sintered at $1400^{\circ}C$ was more than 40%.