• 제목/요약/키워드: Ceramic filler

검색결과 160건 처리시간 0.027초

알루미나를 충전재로 첨가한 붕규산염 유리의 소결 및 결정화 방지기구에 대한 연구 (A Study on the Sintering and Mechanism of Crystallization Prevention of Alumina Filled Borosilicate Glass)

  • 박정현;이상진;성재석
    • 한국세라믹학회지
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    • 제29권12호
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    • pp.956-962
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    • 1992
  • The predominant sintering mechanisms of low firing temperature ceramic substrate which consists of borosilicate glass containing alumina as a filler are the rearrangement of alumina particles and the viscous flow of glass powders. In this system, sintering condition depends on the volume ratio of alumina to glass and on the particle size. When the substrate contains about 35 vol% alumina filler and the average alumina particle size is 4 $\mu\textrm{m}$, the best firing condition is obtained at the temperature range of 900∼1000$^{\circ}C$. The extensive rearrangement behavior occurs at these conditions, and the optimum sintering condition is attained by smaller size of glass particles, too. The formation of cristobalite during sintering causes the difference of thermal expansion coefficient between the substrate and Si chip. This phenomenon degradates the capacity of Si chip. Therefore, the crystallization should be prevented. In the alumina filled borosilicate glass system, the crystallization does not occur. This effect may have some relation with aluminum ions in alumina. For aluminum ions diffuse into glass matrix during sintering, functiong as network former.

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목모 패널용 Geopolymer Binder 개발에 관한 실험적 연구 (An Experimental Study on the Geopolymer for Wood Wool Ceramic Board)

  • 박동철;이세현;송태협;심종우
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 추계 학술발표회 제17권2호
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    • pp.711-714
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    • 2005
  • This paper focused on development of geopolymer for wood wool ceramic board. Geopolymer can substitude ordinary portland cement and its accelerator of wood wool cement board as inorganic polymer. In this study, what we would obtain geopolymer's properties such as initial setting time(KS L 5108), flow(KS L 5102) and compressive strength of 3days aged(KS L 5105), was less than 1 hour, more than $110\%$, more than 40Mpa. Geopolymer have three essential materials called filler, hardener and geopolymer liquor. So, We applied filler by quartz, hardener by blast furnace slag powder, metakaoline and fly ash, geopolymer liquor by NaOH, KOH and sodium silicate solution. As result of this experiment, what we could obtain best fitted geopolymer's properties such as initial setting time, flow and compressive strength of 3days aged, was 45min, $116\%$ and 43.6Mpa. This result can be applicable to commercial wood wool ceramic board.

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이온빔을 이용한 STS304와 알루미나 브레이징 접합효과 (Effects of the Brazing Bonding between Al2O3 and STS304 with an Ion Beams)

  • 박일수
    • 한국산학기술학회논문지
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    • 제16권12호
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    • pp.8679-8683
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    • 2015
  • 세라믹은 고온에서 뛰어난 내마모성, 내부식성을 가지기 때문에 산업적 응용에 있어서 널리 사용된다. 세라믹은 금속과 비교해서 고온에서 더 큰 강도를 가지고 있고, 더 낮은 열전도도 및 열팽창 계수를 가진다. 그러나, 세라믹이 가진 취성의 성질은 전기전자산업과 고온에서의 구조적 적용에의 넓은 적용을 제한한다. Ti 활성금속과 STS304를 IBAD 기술을 이용해서 동시에 증착시켜 STS304 스테인레스강에 $Al_2O_3$(알루미나)의 브레이징 접합강도에 어떤 영향을 미치는지 알아보았으며, 시험편들은 Ti 타겟과 Ti+ STS304 타겟 두 종류를 이용하여 두께를 변화시켜가며 증착하였다. 브레이징 접합을 위한 삽입금속으로는 일반적으로 사용되는 Ag-Cu 공정조성의 합금이 사용되었다. 브레이징 접합품의 강도는 Ag-Cu 삽입금속과 알루미나 사이의 반응층의 두께와 반응 생성물 조직에 의해 결정되며, 본 실험에서는 계면 반응의 메커니즘을 보다 구체화하고 계면 반응에 의한 경사기능성의 접합계면을 더욱 향상시키는 결과를 얻고자 한다.

Anorthite계 LTCC소재에서 Glass 입도와 함량 변화에 따른 강도 특성 (The Strength of Material with the Amount and the Particle Size of Glass on Anorthite System for LTCC)

  • 구신일;신효순;여동훈;홍연우;김종희;남산
    • 한국전기전자재료학회논문지
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    • 제23권11호
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    • pp.864-868
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    • 2010
  • Among LTCC material for substrate, the crystallized anorthite system was mainly studied as high strength material. However, specific factors that have affected on strength of material were studied insufficiently on anorthite system. In this study, the composition of anorthite glass was Ca-Al-Si-Zn-O. The changes of phase and microstructure were observed with the amount and the particle size of glass and the sintering temperature. It was studied that the factors affected on the strength of material. Phases of anorthite and $ZnAl_2O_4$ were formed with the increase of sintering temperature. The $Al_2O_3$ phase was increased with $Al_2O_3$ amount, acted as filler, and the strength of material is increased with $Al_2O_3$ phase. But phases of anorthite and $ZnAl_2O_4$ didn't affect on the strength of material. In the case of 60 vol% glass amounts and below $3.2\;{\mu}m$ of glass particle size, the strength of material was decreased. It is thought that the decrease of strength was due to non-homogeneous mixing between glass powder and filler.

무기 필러가 첨가된 현무암섬유 강화 에폭시 복합재료의 난연 특성 (Flame Retardant Properties of Basalt Fiber Reinforced Epoxy Composite with Inorganic Fillers)

  • 문소윤;이수연;임형미
    • Composites Research
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    • 제32권6호
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    • pp.368-374
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    • 2019
  • 무기필러가 첨가된 현무암섬유 강화 에폭시 복합재료를 제조하여 그 특성을 평가하였다. 첨가된 무기필러는 각각 수산화마그네슘, 수산화알루미늄, 알루미나, 베마이트이며 이를 첨가제로한 에폭시 수지를 현무암섬유에 핸드레이업으로 함침시킨 후 hot pressing하여 수지 함침량이 30 wt%인 섬유복합재료를 제조하였다. LOI 평가 결과 BFRP의 LOI (28.9)는 에폭시 수지 (21.4)에 비해 향상된 것을 확인하였으며 무기필러가 첨가될 경우 그보다 더욱 향상되는 것을 확인하였다. 또한 무기필러가 첨가된 복합재료는 무기필러가 첨가되지 않은 복합재료에 비해 콘칼로리미터 시험에서 PHRR, THR, TSR 등이 감소하여 무기필러 첨가에 따른 난연 특성 향상을 확인하였다.

Efficacy of Ag-CuO Filler Tape for the Reactive Air Brazing of Ceramic-Metal Joints

  • Kim, Myung Dong;Wahid, Muhamad FR;Raju, Kati;Kim, Seyoung;Yu, Ji Haeng;Park, Chun Dong;Yoon, Dang-Hyok
    • 한국세라믹학회지
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    • 제55권5호
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    • pp.492-497
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    • 2018
  • This paper reports the efficacy of tape casting using an Ag-10 wt% CuO filler for the successful joining of a sintered $Ce_{0.9}Gd_{0.1}O_{2-{\delta}}-La_{0.7}Sr_{0.3}MnO_{3{\pm}{\delta}}$ (GDC-LSM) ceramic with a SUS 460 FC metal alloy by reactive air brazing. The as-prepared green tape was highly flexible without drying cracks, and the handling was easy when used as a filler material for reactive air brazing. Heat treatment for the GDC-LSM/SUS 460 FC joint was performed at $1050^{\circ}C$ for 30 min in air. Microstructural observations indicated a reliable and compact joining. The room temperature mechanical shear strength of the as-brazed joints was $60{\pm}8MPa$ with a cohesive failure. The flexural strength of joints was measured from room temperature up to $850^{\circ}C$, where the strength retention revealed to be almost 100% at $500^{\circ}C$. However, the joints showed a degradation in strengths at 800 and $850^{\circ}C$, exhibiting strength retentions of 57% and 37%, respectively.

탄소열환원 공정을 사용한 다공질 탄화규소 세라믹스의 저온 제조공정 (Low Temperature Processing of Porous Silicon Carbide Ceramics by Carbothermal Reduction)

  • 엄정혜;장두희;김영욱;송인혁;김해두
    • 한국세라믹학회지
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    • 제43권9호
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    • pp.552-557
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    • 2006
  • A low temperature processing route for fabricating porous SiC ceramics by carbothermal reduction has been demonstrated. Effects of expandable microsphere content, sintering temperature, filler content, and carbon source on microstructure, porosity, compressive strength, cell size, and cell density were investigated in the processing of porous silicon carbide ceramics using expandable microspheres as a pore former. A higher microsphere content led to a higher porosity and a higher cell density. A higher sintering temperature resulted in a decreased porosity because of an enhanced densification. The addition of inert filler increased the porosity, but decreased the cell density. The compressive strength of the porous ceramics decreased with increasing the porosity. Typical compressive strength of porous SiC ceramics with ${\sim}70%$ porosity was ${\sim}13 MPa$.

Effect of ceramic powder addition on the insulating properties of polymer layer prepared by dip coating method

  • Kim, S.Y.;Lee, J.B.;Kwon, B.G.;Hong, G.W.
    • 한국초전도ㆍ저온공학회논문지
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    • 제16권1호
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    • pp.14-18
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    • 2014
  • The mechanical, electrical and thermal characteristics of insulating materials may significantly affect the performance and reliability of electrical devices using superconductors. General method to provide insulating layer between coated conductors is wrapping coated conductor with Kapton tape. But uniform and compact wrapping without failure or delamination in whole coverage for long length conductor is not a simple task and need careful control. Coating of insulating layer directly on coated conductor is desirable for providing compact insulating layer rather than wrapping insulating layers around conductor. Ceramic added polymer has been widely used as an insulating material for electric machine because of its good electrical insulating properties as well as excellent heat resistance and fairy good mechanical properties. The insulating layer of coated conductor should have high breakdown voltage and possesses suitable mechanical strength and maintain adhesiveness at the cryogenic temperature where it is used and withstand stress from thermal cycling. The insulating and mechanical properties of polymer can be improved by adding functional filler. In this study, insulating layer has been made by adding ceramic particles such as $SiO_2$ to a polymer resin. The size, amount and morphology of added ceramic powder was controlled and their effect on dielectric property of the final composite was measured and discussed for optimum composite fabrication.

중질 탄산칼슘의 입자크기 및 첨가량 변화에 따라 제조된 시트몰딩 컴파운드(SMC)의 기계적 특징 (Mechanical properties of sheet molding compounds (SMC) with different size and contents of ground calcium carbonate)

  • 이윤주;고광운;권우택;김영희;신동근
    • 에너지공학
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    • 제26권4호
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    • pp.84-91
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    • 2017
  • 섬유강화플라스틱(glass fiber reinforced plastics)은 수지에 섬유상의 보강재를 복합화하여 고강도 특성을 나타내게한 대표적인 플라스틱 복합소재이다. 섬유강화플라스틱 성형제품의 기계적 물성을 결정하는 요소는 강화재로 사용되는 섬유상 소재이므로 섬유소재에 대한 연구는 관심이 높은 대상이나, 기지재를 구성하는 수지의 물성에 영향을 미치는 충진재의 영향에 관한 연구는 많지 않은 편이다. 그러나, 플라스틱 또는 수지 조성물의 물성은 미네랄 충진재에 의하여 결정되며, 기지재가 복합소재에 미치는 영향이 높은 만큼 본 연구에서는 $3-6{\mu}m$ 크기의 중질 탄산칼슘을 사용하여 충진재의 크기와 첨가량이 섬유강화복합체에 미치는 영향을 확인하고자 하였다. 시편은 시트몰딩 컴파운드(SMC, Sheet molding compound) 방법에 의하여 제조되었으며, 기계적 특성은 굴곡강도와 인장강도 결과를 비교 분석 하였다. 그 결과 탄산칼슘의 크기 또는 첨가량이 성형시편의 기계적 강도에 영향을 미칠 수 있음을 확인할 수 있었으며, 그 중에서도 가장 낮은 평균 입경 ($2.8{\mu}m$) 조건에서 가장 높은 기계적 특성을 나타냈다.