• Title/Summary/Keyword: Ceramic composite armor

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Penetration Mechanisms of Ceramic Composite Armor Made of Alumina/GFRP

  • Jung, Woo-Kyun;Lee, Hee-Sub;Jung, Jae-Won;Ahn, Sung-Hoon;Lee, Woo-Il;Kim, Hee-Jae;Kwon, Jeong-Won
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.4
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    • pp.38-44
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    • 2007
  • Combat vehicles are frequently maneuvered in battlefields when the lives of combatants are being threatened. These vehicles are important elements that influence the consequences of a battle. Their armor must be lightweight and provide excellent protection to ensure successful operations. Ceramic composite armor has recently been developed by many countries to fulfill these requirements. We reviewed previous research to determine an effective armor design, and then fabricated a composite armor structure using $Al_2O_3$ and glass fiber-reinforced polymer. Specimens were manufactured under controlled conditions using different backing plate thicknesses and bonding methods for the ceramic layer and the backing plate. The penetration of an armor-piercing bullet was evaluated from ballistic protection tests. The bonding method between the ceramic layer and the fiber-reinforced polymer influenced the ballistic protection performance. A bonding layer using rubber provided the best protection.

Personal Ceramic Armor Materials to Protect the Human lives in the Warfare (생명을 보호히는 개인용 세라믹 방탄보호재료)

  • Kim, Ki-Soo
    • Composites Research
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    • v.22 no.4
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    • pp.50-53
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    • 2009
  • This paper mainly describes the armor materials, especially the ceramic materials for the personal protection. In the ceramic armor materials, B4C ceramics and SiC ceramics are the most popular materials. The $B_4C$ ceramics which consists of 4 atoms of boron and I atom of carbon is very light and strong. It is usually used to personal protection armor and chair protection in the helicopter. This material must be sintered at very high temperature because it melts at $2400^{\circ}C$. In order to have a good armor property, it must have very high density which is achieved by hot press or subsidiary sintering aid methods such as reducing the particle size of raw materials or mixing the sintering agents to the raw materials.

Bulletproof Performance of Hybrid Plates using a Composite Laminated with Abalone Shell Fragments (전복껍질 메소절편 기반 복합소재 합판 제작 및 이를 이용한 하이브리드 판재의 방탄특성)

  • Kim, Jeoung Woo;Kang, Dae Won;Paik, Jong Gyu;Youk, Youngki;Park, Jeong Ho;Shin, Sang-Mo
    • Korean Journal of Materials Research
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    • v.29 no.1
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    • pp.43-51
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    • 2019
  • Nacre of abalone shell features a "brick-and-mortar" microstructure, in which micro-plates of calcium carbonate are bonded by nanometers-thick layers of chitin and proteins. Due to the microstructure and its unique toughening mechanisms, nacre possesses an excellent combination of specific strength, stiffness and toughness. This study deals with the possibility of using nacre fragments obtained from abalone shell for making a bulletproof armor system. A composite plate laminated with abalone shell fragments is made and compression and bend tests are carried out. In addition, a bulletproof test is performed with hybrid armor systems which are composed of an alumina plate, a composite plate, and aramid woven fabric to verify the ballistic performance of nacre. The compressive strength of the composite plate is around 258.3 MPa. The bend strength and modulus of the composite plate decrease according to the plate thickness and are about 149.2 MPa and 50.3 GPa, respectively, for a 4.85 mm thick plate. The hybrid armor system with a planar density of $45.2kg/m^2$, which is composed of an 8 mm thick alumina plate, a 2.4 mm thick composite plate, and 18 layers of aramid woven fabric, satisfy the NIJ Standard 0101.06 : 2008 Armor Type IV. These results show that a composite plate laminated with abalone shell fragments can be used for a bulletproof armor system as an interlayer between ceramic and fabric to decrease the armor system's weight.

Fracture Mechanism of Ceramic/Glass-fiber-reinforced-composites Laminate by High Velocity Impact (세라믹/유리섬유강화복합재 적층판의 고속충돌에 의한 파괴거동)

  • Jung Woo-Kyun;Lee Woo-Il;Kim Hee-Jae;Kwon Jeong-Won;Ahn Sung-Hoon
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.170-176
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    • 2006
  • Multi-layered laminate made of ceramic/composite have been developed to prevent penetration by high velocity impact. In this study, three-layered plates consisted of 1) cover layer (glass fiber reinforced polymer), 2) $Al_{2}O_{3}$, ceramic plate, and 3) backing plate (glass fiber reinforced polymer) were fabricated with various conditions and tested for their ballistic protection characteristic. The ceramic composite laminates, with thin backing plate, were completely penetrated by armor piercing projectile. The plate with inserted rubber between ceramic and backing plate showed excellent ballistic protection, though completely penetrated by the second shoot.

Synthesis of Alumina-Silica ceramic material(II) (알루미나-실리카계 세라믹복합체 제조 연구(II))

  • Kim Cheol-soo;Lee Hyung-Bock
    • Composites Research
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    • v.18 no.6
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    • pp.48-53
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    • 2005
  • In this study, to improve the ballistic efficiency of very brilliant alumina-silica armor material, forming press and sintering temperature were changed. After physical/mechanical measurement, we measured ballistic properties about KE(Kinetic Energy, L/D=10.7, tungsten heavy alloy) and HEAT(High Explosive Anti-Tank, K215) projectiles and analyzed them. As a result, in $1235^{\circ}C$, it appeared the highest ballistic efficiency about HEAT and it improved $22\%$ ballistic efficiency, better than invented alumina-silica armor material before.

Synthesis of Alumina-Silica ceramic armor materials(I) (알루미나-실리카계 세라믹복합체 방탄재료 연구(I))

  • Kim Cheol-soo;Lee Hyung-Bock
    • Composites Research
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    • v.18 no.6
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    • pp.40-47
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    • 2005
  • In this study, we tried to invent ceramic armor material with brilliant ballistic properties by the silica of the high compression-expansion ratio and based on alumina that has the most economical and higher ballistic efficiency. After we choose three compositions, proper sintering temperature for each composition was decided. After physical/mechanical measurement, we measured ballistic properties about KE(Kinetic Energy, L/D=10.7, tungsten heavy alloy) and HEAT(High Explosive Anti-Tank, K215) projectiles. As a result, $46\%\;Al_2O_3\;-\;51\%\;SiO_2$ of three compositions had the highest ballistic efficiency md better properties than alumina.

Application and Technology on Development of High Temperature Structure SiCf/SiC Composite Materials (고온용 SiCf/SiC 복합재료개발 기술과 활용방향)

  • Yoon, Han-Ki;Lee, Young-Ju;Park, Yi-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.1016-1021
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    • 2008
  • The development of the first wall whose major function is to withstand high neutron and heat fluxes is a critical path to fusion power. The materials database and the fabrication technology are being developed for design, construction and safety operation of the fusion reactor. The first wall was designed to consist of the plasma facing armor, the heat sink layer and the supporting plates. and Porous materials are of significant interest due to their wide applications in catalysis, separation, lightweight structural materials. In this study, the characteristics of the sintering process of SiC ceramic, $SiC_f$/SiC composite and porous $C_f$/SiC composite have been introduced order to study of the fusion blanket materials and heat-exchange pannel.

Effect of TiB2 Coating on the Mechanical Properties of B4C/Al Composites Prepared by Infiltration Process (TiB2코팅이 함침법으로 제조되는 B4C/Al 복합체의 기계적 특성에 미치는 영향)

  • 김선혜;임경란;심광보;김창삼
    • Journal of the Korean Ceramic Society
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    • v.40 no.8
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    • pp.777-783
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    • 2003
  • The mechanical properties of B$_4$C/Al composites normally depend on the species and quantity of reaction products between B$_4$C and Al and then the control of reaction products is necessary to make desirable composites for lightweight advanced or armor materials. TiB$_2$ is chemically inert with aluminum and has a lower contact angle (85$^{\circ}$ at 100$0^{\circ}C$) to liquid aluminum than B$_4$C. Thus, TiB$_2$ coating on B$_4$C may lower infiltration temperature of aluminum when the B$_4$C/Al composites is fabricated by infiltration process. In this study, the effects of TiB$_2$ on the microstructure and mechanical properties of the B$_4$C/Al composites have been investigated. TiB$_2$ coated B$_4$C powder was prepared using the sol-gel technique. It was found that the B$_4$C surface is homogeneously covered with TiB$_2$ having a particles size of 20-50 nm. While the B$_4$C/Al composites prepared by infiltration after TiB$_2$ coating had 17 wt% of unreacted Al, on the other hand, the B$_4$C/Al composites without coating included 14 wt% of Al. As a result, the composites infiltrated after the coating showed higher fracture toughness and lower hardness. This strongly suggests that TiB$_2$ not only lowers the infiltration temperature, but also inhibits the reaction between B$_4$C and Al.