• 제목/요약/키워드: Ceramic ball

검색결과 274건 처리시간 0.03초

Sliding Wear Behavior of Plasma Sprayed Zirconia Coatingagainst Silicon Carbide Ceramic Ball

  • Le Thuong Hien;Chae Young-Hun;Kim Seock Sam;Kim Bupmin;Yoon Sang-bo
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2004년도 학술대회지
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    • pp.66-74
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    • 2004
  • The sliding wear behavior of $ZrO_2-22wt\%MgO\;(MZ)\;and\;ZrO_2-8wt\%Y_2O_3\;(YZ)$ deposited on a casting aluminum alloy with bond layer (NiCrCoAlY) by plasma spray against an SiC ball was investigated under dry test conditions at room temperature. At all load conditions, the wear mechanisms of the MZ and the YZ coatings were almost the same. The wear mechanisms involved the forming of a smooth film by material transferred on the sliding surface and pullout. The wear rate of the MZ coating was less than that of the YZ coating. With an increase normal load the wear rate of the studied coatings increased. The SEM was used to examine the sliding surfaces and elucidate likely wear mechanisms. The EDX analysis of the worn surface indicated that material transfer was occurred from the SiC ball to the disk. It was suggested that the material transfer played an important role in the wear performance.

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내장형 모터와 리니어 모터를 적용한 초고속 수평형 머시닝센터의 열 특성 해석 (Thermal Characteristic Analysis of a High-Speed Horizontal Machining Center with Built-in Motor and Linear Motors)

  • 김석일;조재완
    • 한국공작기계학회논문집
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    • 제13권5호
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    • pp.30-37
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    • 2004
  • This paper presents the thermal characteristic analysis of a high-speed horizontal machining center with spindle speed of 50,000rpm and feedrate of 120m/min. The spindle system is designed based on the built-in motor, angular contact ceramic ball bearings, oil-air lubrication and oil-jacket cooling method. The X-axis and Y-axis feeding systems are composed of the linear motors and linear motion guides, and the Z-axis feeding system is composed of the servo-motor, ball screw and linear motion guides. The thermal characteristics such as the temperature distribution, temperature rise, thermal deformation and step response, are estimated based on the finite element model of machining center and the heat generation rates of heat sources related to the machine operation conditions. Especially, the thermal time constant assessed from the step response function is introduced as an index of thermal response characteristics.

규석 분말의 교반형 볼 밀 분쇄효율에 미치는 열처리의 영향 (Effect of Heating Treatment of Silica Powder on Stirred Ball Milling Efficiency)

  • 김병곤;박종력;최상근;이재장
    • 한국세라믹학회지
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    • 제40권7호
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    • pp.696-701
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    • 2003
  • 교반형 볼 밀에서 실리카 분말의 열처리에 따른 분쇄효율을 분쇄에 따른 에너지 소비량을 측정함으로써 조사하였다. 열처리를 행한 것과 행하지 않은 시료를 비교해 보면, 600~90$0^{\circ}C$에서 열처리 후 실온에서 냉각된 시료를 건식 분쇄하였을 경우 약 40~50% 정도, 열처리 후 물속에서 급속 냉각한 경우 약 52~62% 정도의 에너지의 감소 효과가 있었다. 또한 열처리한 실리카 분말을 습식 분쇄를 할 경우 건식 분쇄에 비하여 약 40% 정도의 분쇄에너지가 적게 소모되고 있음을 알 수 있었다. 또한 실리카 분말을 열처리 한 후, 급속 냉각할 경우 발생하는 열충격은 입도에 대한 영향을 거의 받지 않으며 분쇄효과를 향상시킴을 알 수 있었다.

공명초음파분광법에 의한 광컨넥터용 결합소자의 비파괴검사 (Nondestructive Test of Optical Connector by Resonant Ultrasound Spectroscopy Method)

  • 김성훈;이길성;김동식;김영남;정상화;양인영
    • 한국자동차공학회논문집
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    • 제12권6호
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    • pp.143-150
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    • 2004
  • In this paper, resonant ultrasound spectroscopy(RUS) was used to determine the natural frequency of a ceramic ferrule and a ball lens. The ceramic ferrules are cylinderical shape with $\phi$ 2.56mm diameter and l0mm in length. Crack lengths of these ferrules are 10.40$\mu$m, 21.18$\mu$m and 32.35$\mu$m. The spherical ball lens was made of BK-7 glass, one's diameter in 2mm and 5mm. RUS system is consisted of spectrum analyzer, power amplifier, PZT sensor and support frame. The principle of RUS is that the mechanical resonant frequency of the materials depends on density and the coefficient of elasticity. Rus system is based on that given resonant frequency of the materials can be represented by the function of density and the coefficient of elasticity, and it is applied to excite specimen and to inspect the difference of natural frequency pattern between acceptable specimen and defective ones. Defect evaluation by RUS are performed to investigate the natural frequency measure of ferrule and ball lens.

모아레 간섭계를 이용한 BGA 패키지의 비선형 열변형 해석 (Non-linear Temperature Dependent Deformation Analysis of BGA Package Using Moire Interferometry)

  • 주진원
    • 한국마이크로전자및패키징학회:학술대회논문집
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    • 한국마이크로전자및패키징학회 2003년도 기술심포지움 논문집
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    • pp.28-32
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    • 2003
  • Thermo-mechanical behavior of a ceramic ball grid array(CBGA) package assembly and wire bond ball grid array(WB-PBGA) package assemblies are characterized by high sensitive moire interferometry. Moire fringe patterns are recorded and analyzed at various temperatures in a temperature cycle. Thermal-history dependent analyses of global and local deformations are presented, and bending deformation(warpage) of the package and shear strain in the rightmost solder ball are discussed. A significant non-linear global behavior is documented due to stress relaxation at high temperature. The locations of the critical solder ball in WB-PBGA package assemblies are documented.

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오일제트윤활방식의 25,000rpm급 모터내장형 고속주축계의 윤활특성에 관한 연구

  • 이용희;김태형;박보선
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.841-845
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    • 1995
  • In this study, a motor-integrated high-speed spindle system with .psi. 65mm*25,000rpm is developed by introducing the oil-jet lubrication method,ceramic angular contact ball bearing, a built-in motor and so on. And oil-jet lubrication experiments for evaluating the system performance are performed under various operation conditions. Especially, in order to establish the oil-jet lubrication conditions related to the development of a high-speed spindle system, the effects of oil supply rate and rotational spindle speed are investigated on the temperature rise, temperature distribution,motor current and so on.

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Raw Coke 전처리 온도에 따른 경질 탄소재의 물성 영향 (Influence of Properties on Carbon Solid by Preheat-treatment Temperature)

  • 황인수;염희남;장진석;이종민;송종택
    • 한국세라믹학회지
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    • 제30권7호
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    • pp.557-562
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    • 1993
  • Following conclusions are made from the detalied research on the relation between the phase change of the petroleum raw cokes after ball milling and the preheat treatment temperature. The petroleum raw cokes species are preheated in the temperature range of 350~45$0^{\circ}C$. At the preheat treatment temperature of 40$0^{\circ}C$ the particles of petroleum raw cokes from ball milling become spheically shape with the almost uniform particle size distribution of 1~5${\mu}{\textrm}{m}$. At the same temperature, they became low-graphitized with the d0.02 X-ray diffraction index of 3.41$\AA$. The carbon material made from the petroleum raw cokes at 40$0^{\circ}C$ turned out to have the good modulus of rupture about 600kg/$\textrm{cm}^2$, with the bulk density around 1.8g/㎤ and the appearent porosity around 8%.

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오일제트윤활방식의 25,000rpm급 모터내장형 고속주축계의 윤활특성에 관한 연구 (A Study on the Oil-Jet Lubrication Characteristics of a Motor-Integrated High-Speed Spindle System with $\phi$65mm$\times$25,000rpm)

  • 이용희;김석일;김태형;박보선
    • 한국정밀공학회지
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    • 제15권5호
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    • pp.59-64
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    • 1998
  • In this study, a motor-integrated high-speed spindle system with $\psi$65mm $\times$ 25,000rpm is developed by introducing the oil-jet lubrication method, ceramic angular contact ball bearings, a built-in motor and so on. And oil-jet lubrication experiments fur evaluating the system performance are performed under various operation conditions. Especially, in order to establish the oillet lubrication conditions related to the development of a high-speed spindle system, the effects of oil supply rate and rotational spindle speed are investigated on the temperature rise, temperature distribution, motor current and so on.

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반응소결 탄화규소의 접동조건에 따른 마찰계수 및 미세구조 (Friction Coefficient and Microstructure of Reaction-Bonded Silicon Carbide According to Sliding Conditons)

  • 김호균;김인섭;이병하
    • 한국세라믹학회지
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    • 제32권7호
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    • pp.825-831
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    • 1995
  • Reaction-bonded SiC-Si material was fabricated by infiltration of Si melt into a mixture of $\alpha$-SiC and carbon at 175$0^{\circ}C$ under the vacuum atmosphere. Wear properties were analyzed by ball-on-plate wear tester, changing loading weight, sliding speed, sliding time and atmosphere, Results showed that the friction coefficient was decreased with increasing load and sliding velocity. The lowest friction coefficient of 0.05 was obtained under an oil atmosphere. The analysis of the wear surface indicated that the areas wehre particles were pulled out and where free silicon particles worn out preferentially serve as liquid reservoirs to decrease the wear resistance.

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CBGA를 통한 초소형/박형 박막하이브리드 패키지 구현 (Generation of Mini-compacted Thin Film Hybrid Package by Ceramic Ball Grid Array)

  • 김상희
    • 마이크로전자및패키징학회지
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    • 제2권1호
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    • pp.59-68
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    • 1995
  • 박막제조 기술 및 BGA패캐지를 이용하여 Wellcom 2000 system 소요 OCU Board 의 집적화를 구현하였다. 기존 PCB에 실장되는 소자 일부를 2 Channel BGA 패캐지로 모 듈화한 결과 약 1/6로 소형화시킬수 있었으며 8 Channel의 모율화는 현재 진행중인 다층 구조의 제조 기술 개발과 아울러 BGA 패캐지로 실현이 가능하며 1/10로집접화할수 있음을 알수 있었다. 또한 PCB위에 Bare Chip을 실장하여 Wire Bonding 한 COB를 구현하여 CBGGA의 PCB실장과 함께한 모듈을 형성해 보았다. CBGA패캐지에 Ball Shear Test, In Circuit Test 온도 환경주기시험(TCT) 진동시험을 통하여 신뢰성을 입증하였다. 이때 CBGA의 Coplanarity(3.2%) 증진을 위하여 Ceramic Pad에 선택적인 도금 방식을 개발적용 하였다.