• Title/Summary/Keyword: Ceramic Candle

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Process Evaluation for Current Ceramic Filters and Granular Bed Filters for High Temperature High Pressure Applications

  • Chung, Jin-Do
    • Journal of Energy Engineering
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    • v.5 no.2
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    • pp.138-145
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    • 1996
  • The particulate collection at high temperature and high pressure (HTHP) is important on the advanced coal power generation system not only to improve the thermal efficiency of the system, but also to prevent the gas turbine from erosion and to meet the emission limits of the effluent gas. The specifications for particulate collection in those systems such as Integrated Coal Gasification Combined Cycle (IGCC) and Pressurized Fluidized Bed Combustion (PFBC) require the absolutely high collection efficiency and reliability. Advanced cyclone, granular bed filter, electrostatic precipitator, and ceramic filter have been developed for particulate collection on the advanced coal power generation system. However, rigid ceramic filters and granular bed filter among them show the best potential. The current technology of these collectors was evaluated in this paper. The experienced problems of these systems on performance, materials, and mechanical design were investigated. Ceramic candle filters has the best potential for IGCC at this moment because it has nearly the highest efficiency comparing with other filtering systems and has accumulated many reliable design data resulted from many field experiences.

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Fabrication and Characteristics of Diesel Particulate Filters(II) (Diesel Particulate Filter의 특성 및 제조방법(II))

  • Yang, Jin
    • Membrane Journal
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    • v.8 no.4
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    • pp.191-202
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    • 1998
  • The emission standards for diesel particulates have been continued to become tighter. This article reviews the pore and how to filtering characteristics and how to design the ceramic honeycomb filter which is generally used for diesel particulate filter. And the properties and fabrication methods of other particulate filters, i.e. ceramic fiber candle filter, ceramic foam filter, ceramic cross-flow filter and metal filter, are presented in this review. The results show that though the various filters have been developed and tested in the field, the more efforts are needed for the commercilaization of the diesel particulate filter.

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Fabrication of Silicon Carbide Candle Filter and Performance Evaluation at High Temperature and Pressure (탄화규소 캔들형 필터의 제조 및 고온고압 하에서의 성능평가)

  • Lee, Sang-Hun;Lee, Seung-Won;Lee, Kee-Sung;Han, In-Sub;Seo, Doo-Won;Park, Seok-Joo;Park, Young-Ok;Woo, Sang-Kuk
    • Journal of the Korean Ceramic Society
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    • v.39 no.5
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    • pp.503-510
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    • 2002
  • Silicon carbide candle filters for the pressurized fluidized bed combustion system were fabricated by extrusion process. Carbon black was added to control the porosity. Inorganic additives such as clay and calcium carbonate were added to exhibit appropriate strength. Silicon carbide layer with a finer pore size (mean pore diameter ~$10{\mu}m$) was coated on the silicon carbide support layer (mean pore diameter ~$47{\mu}m$, porosity ∼40%). After that, the filter was sintered at 1400${\circ}C$ in air. We evaluated the filtration performances of the filter at 500${\circ}C$ and $5kgf/cm^2$ of pressure. As a result, high separation efficiency, >99.999% was measured. It is expected that silicon carbide candle filter can be successfully used for the pressurized fluidized bed combustion system.

Fabrication and Evaluation of Ceramic Candle Filter for Pressurized Fluidized-Bed Combustion (가압유동층 복합발전용 세라믹 캔들필터의 제조 및 성능평가)

  • 이상훈;이승원;이기성;서두원;한인섭;박석주;박영옥;우상국
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2002.05a
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    • pp.187-191
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    • 2002
  • 현재 석탄의 액화 및 가스화에 관한 연구가 활발하게 이루어지고 있으며 경제성과 환경문제에 우수한 성능을 보이는 석탄가스화 복합발전 시스템(PFBC, Pressurized Fluidized-Bed Combustion)이 부각되고 있다. 가압유동층 복합발전 시스템은 약 6~10기압 및 석탄 연소열에 의한 750~90$0^{\circ}C$의 고온고압의 연소기체를 가스터빈에 사용하여 증기터빈과 함께 복합발전을 한다.(중략)

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Comparison of Particle Loading Characteristics onto Ceramic Candle Filters in Filtration System at Different Gas Inflow Pattern (가스 유입 방식에 따른 집진장치 내에서의 세라믹 캔들 필터로의 입자 부하 특성 비교)

  • Park, Seok-Joo;Lim, Jeong-Hwan;Lim, Kyeong-Soo
    • Korean Chemical Engineering Research
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    • v.46 no.5
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    • pp.983-987
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    • 2008
  • Computational simulation has been performed to design optimally the filtration system for IGCC pilot plant. It was analyzed how the different inflow pattern influences the flow field and the particle behavior in a filter vessel. The particle loading onto the filter surface lowers significantly and decreases dramatically with particle size when the dusty gas flows into the filter vessel with a shroud tube through a tangential inlet setup tangentially on the vessel outer wall. However, the particle loading is considerably high when the dusty gas enters the filter vessel through a normal inlet setup vertically on the vessel top wall, and the decrease of the particle loading with particle size is not steeper compared with the tangential inflow pattern.

Fabrication and Properties of Ceramic Candle Filter for Filtration System of Coal Gasification (석탄가스화 정제시스템용 세라믹 캔들 필터 제조 및 특성)

  • Han, In-Sub;Seo, Doo-Won;Hong, Ki-Seog;Kim, Se-Young;Yu, Ji-Hang;Woo, Sang-Kuk
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.844-847
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    • 2009
  • 진공압출성형 공정을 이용하여 한쪽 끝단이 막힌 다공질 탄화규소 캔들 필터를 단일공정으로 제조하는 기술을 확립하였다. 캔들 필터 지지층의 특성 최적화를 위해 탄화규소 출발입자와 무기바인더의 첨가량 변화를 통해 기계적 특성과 기공크기 등의 분석을 수행하여 상용 캔들 필터의 수준에 대응할 수 있는 조합을 도출하였다. Mullite와 clay를 소결조제로 사용하고, $30{\mu}m$ 입도의 탄화규소 입자로 지지층을 제조한 경우, 30% 이상의 기공율을 보유하면서 50 MPa 이상의 상온 3점 굽힘강도를 나타낼 수 있는 조건이 확립됨에 따라 $125{\mu}m$ 입도의 탄화규소와 bi-modal로 사용할 경우, 상용제품의 특성을 상회하는 탄화규소 캔들 필터가 제조될 수 있음을 확인하였다.

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A Study of High Temperature Filtration Performance Test on Low Density Cylindrical Ceramic Filters (저밀도 원통형 세라믹 필터의 고온 여과 성능시험 연구)

  • 이동섭;홍민선;최종인
    • Journal of Korean Society for Atmospheric Environment
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    • v.17 no.2
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    • pp.213-222
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    • 2001
  • Cylindrical type ceramic filers, that is 60 O.D$\times$10t$\times$600L and 60 O.D$\times$10t$\times$1,000L were manufactured by vacuum forming processes using ceramic ray materials. For cylindrical type ceramic filters, porosity and bulk density were measured for, 80 to 90% and 0.3 to 0.4 g/㎤, respectively at uniform pore size of 41 to 45${\mu}{\textrm}{m}$. Bench scale candle filters (60$\psi$ $\times$10t$\times$600L) were tested using different dusts collected from many industries including chemical processing, glass processing and metal manufacturing pants. Collection efficiencies found out to range from 99.87% to 99.90%, while resistance coefficients from 1.1$\times$10(sup)11/$m^2$ to 1.7$\times$10(sup)11/$m^2$ . Full scale low density ceramic filters (60$\psi$ $\times$10t$\times$1,000L) were also tested at 1 atm, $600^{\circ}C$ to reveal the filtration efficiency, conditioning, and resistance coefficients using two different types of dust as chemical processing and metal refined processing. Darcys law resistance coefficients were measured to range 1.44$\times$10(sup)11/$m^2$ to 2.74$\times$10(sup)11/$m^2$, and collection efficiencies on the range 99.84 to 99.96%, Finally, results of long term performance test showed that filters were conditioned after 170hrs. Experimental conditions for effective filtration were examined under the condition 10 cm/sec face velocity, 3kg/$\textrm{cm}^2$ pulsing pressure, 5 min filtration cycle, and 300msec pulse opening time.

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Performance of High Temperature Filter System for Radioactive Waste Vitrification Plant (방사성폐기물 유리화 플랜트 고온여과시스템의 성능 특성)

  • Seung-Chul, Park;Tae-Won, Hwang;Sang-Woon, Shin;Jong-Hyun, Ha;Hey-Suk, Kim;So-Jin, Park
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.2 no.3
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    • pp.201-209
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    • 2004
  • Important operation parameters and performance of a high temperature ceramic candle filter system were evaluated through a series of demonstration tests at a pilot-scale vitrification plant. At the initial period of each test, due to the growth of dust cake on the surface of ceramic candles, the pressure drop across the filter media increased sharply. After that it became stable to a certain range and varied continuously proportion to the face velocity of off-gas. On the contrary, at the initial period of each test, the permeability of filter element decreased rapidly and then it became stable. Back flushing of the filter system was effective under the back flushing air pressure range of 3∼5 bar. Based on the dust concentrations measured by iso-kinetic dust sampling at the inlet and outlet point of HTF, the dust collection efficiency of HTF evaluated. The result met the designed performance value of 99.9%. During the demonstration tests including a hundred hour long test, no specific failure or problem affecting the performance of HTF system were observed.

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Investigations on High Temperature Filtration System for Particle Removal using Ceramic Candle Filter in the Pilot Scale Vitrification Plant (유리화 공정에서의 세라믹 캔들 필터를 이용한 분진 제거목적의 고온 여과 시스템에 관한 연구)

  • 류보현;박승철;황태원;하종현
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2003.05b
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    • pp.391-392
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    • 2003
  • 한전 원자력 환경기술원에서는 중ㆍ저준위 방사성폐기물 유리화 기술의 상용화 가능성을 입증하기 위한 유리화 실증설비를 건설하여 시험 중에 있으며 이 유리화 기술은 유도 가열식 저온로(Cold Crucible Melter, CCM)에 폐기물을 투입하는 기술로서 폐기물의 부피 축소 효과와 더불어 최종 고화물로 생성되는 폐기물의 침출율이 매우 낮은 장점을 지닌다. 이와 같은 유리화 공정은 기존의 소각처리에서와 같이 폐기물의 열적 산화과정에 의해 유해오염가스와 입자성 물질이 발생된다. 따라서 이를 처리하기 위해배기체 처리공정(Off Gas Treatment System, OGTS)을 설치하여 환경 배출기준(SO$_2$300ppm, NO$_2$ 200ppm, CO 600ppm, HCI 50ppm, 분진 100mg/Nm$^3$ 등)을 만족하도록 하였고 특히 입자성 물질은 후단 OGTS나 배관내 침적으로 인한 방사성 오염을 막기 위해 CCM 후단에서 효율적으로 제거되어야만 한다. (중략)

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Particle Filtration by Ceramic Candle Filter at High Temperature Conditions (고온조건에서 세라믹 캔들필터에 부착된 입자제거)

  • 이동근;박석주;박영옥;유정인
    • Proceedings of the Korea Air Pollution Research Association Conference
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    • 2003.11a
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    • pp.473-474
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    • 2003
  • 최근 수 십 년간 발전소의 연소효율은 급속히 향상되어왔으나 $CO_2$, NOx 등과 같은 온실 유해가스의 제어에 관한 심각한 문제점들을 직면한 상태이다. 발전공정에서 발생되는 온실 유해가스의 저감 방법으로 매체순환식 가스 연소발전 공정이 최근에 새로운 대안으로 제시되고 있다 그러나 매체순환식 가스연소시스템 내부의 bead상 매체입자들이 입자간 혹은 입자와 반응기 벽간의 충돌과 마찰에 의하여 마모가 되게 되고, 그 결과 원하지 않는 량의 마모입자가 배출가스와 함께 배출되게 된다. 세라믹 캔들필터는 고온고압 연소공정 등에서 배출되는 가스내의 입자상 오염물질을 회수 처리하는데 효과적인 장치로써 널리 개발되고 있다. (중략)

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