• Title/Summary/Keyword: Centrifugal separator

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A Study of the Performance Improvement of a Centrifugal Separator for Gas-Liquid Two-Phase Flow (기액이상류 원심분리기의 성능개선에 관한 연구)

  • Kim, Jin-Man;Lee, Jun-Hee;Yoon, Yong-Kwan;Kim, Heuy-Dong
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3215-3220
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    • 2007
  • Gas-liquid separator has been designed for the sake of reducing expenses associated with production operations. To date, a number of gas-liquid separators have been installed and put to use for various applications. Despite the advantages of simple and compact configuration of separator with no moving part, its efficient operation is limited in terms of total pressure losses, separation performance and flow-induced noise and vibration, which are closely associated with the very complicated flow phenomena involved. In the present study, a gas-liquid centrifugal separator with a swirl vane is investigated for the purpose of water separation from compressed moisture air. The 3D Navier-Stokes equations are numerically solved using a fully implicit finite volume scheme. Based upon the obtained solutions, tangential velocities, centrifugal forces, vortices and total pressure losses are analyzed to find out the best design parameters. From the present study, several attempts are made to improve the performance of conventional separators of centrifugal type.

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Development of the Continuous and Instantaneous Light liquid-Heavy liquid Centrifugal Separator using Density Difference (밀도 차를 이용한 경액과 중액의 연속 순간 원심분리기 개발)

  • 김영환;윤지섭;정재후;홍동희;박기용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.655-659
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    • 2001
  • Resident time of the continuous and Instantaneous centrifugal separator using that separates the light and heavy liquids by use of density difference is the orptical factor that affects significantly the chemical metial extraction and the productivity in the chemical and mechanical process. In this paper, the overflow of the device is investigated under consideration of the relationships between inclination angle of liquid feeding screw and the centrifugal force. From the design of the length of a centrifugal separator, the radiuses of rotor and housing, theoretical formulation on the contact radius of separation weir is established through the experiments. From the experiments, it is identified that how much the capacity of inlet impeller and the emulsion phenomenon depend on the screw angle of inlet impeller. Also, we investigate the separation condition and the resident times that are functions of the phase ratio and density.

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A Parametric Study for the Design of Gas-Liquid Centrifugal Separator (기체-액체 원심분리기의 설계를 위한 매개변수 연구)

  • Nagdewe, Suryakant;Lee, S.J.;Kim, H.D.;Kim, D.S.;Kwak, K.M.
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.218-219
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    • 2008
  • A gas-liquid centrifugal separator is widely used in industry because of its simple geometry and little maintenance. Also, these separators have considerable advantages over filters, scrubbers or precipitators in term of compact design, low pressure drop and higher capacity. A gas-liquid centrifugal separator is a device that utilizes centrifugal force and low pressure to separate liquid from gas by density difference. Design parameters such as length of separation space, swirl vane exit angle, inlet to outlet pipe diameter ratio, models for separation efficiency and low pressure drop as a function of physical dimension are not available in literature. In present study, length of separation space (from vane to gas exit opening) has been studied using CFD. The 3-D Navier-Stokes equations are numerically solved using a fully implicit finite volume scheme. Based upon the obtained solutions, tangential velocities, centrifugal forces, vortices and total pressure losses are analyzed to find the best design parameters.

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A Study on Three-Phase Separation Efficiency according to the Diffusion Plate of a High-Speed Centrifugal Separator (고속 원심분리장치의 확산판에 따른 상 분리효율에 관한 연구)

  • Lee, Choon-Man;Jeong, Ho-In
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.10
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    • pp.99-103
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    • 2019
  • Recently, as the high-precision machinery industry has developed rapidly, peripheral equipment has been developed to improve machining efficiency. Peripheral equipment for machining includes cooling units, housings, oil separators, and much more. Oil, such as cleaning and cutting fluids, is used for machining. When waste oil is reused, the contamination of the workpieces and reduction in machining accuracy are generated by the waste oil, including sludge. Therefore, the development of an oil separator is necessary for efficiently separating oil, water, and sludge. The purpose of this study is to analyze the oil separation efficiency and flow characteristics of a high-speed centrifugal separator according to the rotation velocity and diffusion plate. The oil separation efficiency and flow characteristics were analyzed using hydrodynamic theory and computational fluid dynamics (CFD). The results of this study will be used as basic data for the development of a high-speed centrifugal separator.

A Numerical Study on the Flowfield of a Cyclone Separator for Oil Droplets (오일입자 원심분리기 유동장의 수치해석적 연구)

  • Kim, Sang-Dug
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.23 no.4
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    • pp.36-41
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    • 2015
  • The cyclone separator is a simple device, which causes the centrifugal separation of materials such as droplets or particles in a fluid stream. The cyclone separator utilizes the energy obtained from fluid pressure and linear motion to create rotational fluid motion. This rotational motion leads the materials suspended in the fluid to separate from the fluid quickly due to the centrifugal force. The rotation is produced by the tangential or involuted introduction of fluid into the vessel. These materials may be droplets of fuel in blow-by gas through an engine. Droplets suspended in the feed liquid may separate according to size, shape, or density. And the change of part dimension in a cyclone separator can yield the its performance variation. The current study shows the influence of design parameters on the performance of a cyclone separator for blow-by gas.

A Study on the Flow Characteristics of Oil-Water Separator for Marine Ship CFD (CFD에 의한 선박용 유수분리기의 유동특성에 관한 연구)

  • Kim, Byeong Jun;Kim, Sung Yoon;Roh, Chun Su;Lee, Young Ho
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.48-53
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    • 2016
  • The centrifugal separator which uses gravity separation method for oil-water separation, rotating at high-speed, is one of the most commonly used device for controlling the amount of the oil in waste water collected in bilge. The IMO (International Maritime Organization) has set regulations, also known as MARPOL 73/78, for the prevention of marine pollution. In addition, DET NORSKE VERITAS (DNV) has set standards regarding the assignment of Environmental Class Notation, CLEAN or CLEAN DESIGN, of ships. One of the requirements for classification is that in addition to conforming to MARPOL 73/78, more stringent measures must be taken as well. One of these measures is to limit the oil concentration in bilge water to less than 5ppm. So in this study, an Oil-Water Separator (OWS) is used together with multiple separating plates as a filtration system to be used as an oil-water separation device. The OWS operates using centrifugal separation in which the mixture is separated by centrifugal forces. The main purpose of this paper is to present the OWS separation efficiency according to the rotation speed, mass-flow rate, the angle and the number of stacked layers of the laminated plate using Computational Fluid Dynamics (CFD). Improvements to the device will be investigated from these results.

Development of centrifugal extractor for organic phase extraction using a height controlled separation weir and a divert plate (분리 웨어의 상하 조절과 전형판을 이용한 유기상 원심추출기 개발)

  • 김영환;윤지섭;정재후;홍동희;박기용
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.515-518
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    • 1997
  • Resident time of the centrifugal extractor for organic phase extraction using a height controlled separator weir and a divert plate is the important factor that affects significantly the chemical material extraction and the productivity in the chemical and mechanical processes. In this paper, it describes the design of the device for extraction of an organic phase from radioactive wastes, and considers phase separating weir and divert disk, both being designed to be adjustable in their positions, for effectively separating an organic phase. A height-adjustable separating weir unit used for separating the organic phase from the aqueous phase using a phase separating weir and designed to control the height of the separating weir as desired so as to allow the weir to be positioned at a boundary layer between two separated phases. The centrifugal extractor controls satisfactorily the mixed reaction time of two phases within the separator regardless of the variations of the mixing ratio of the two phases and the rotating speed of the extractor, is designed to be adjustable in its position in the vertical direction, thus allowing the user to appropriately select the mixed reaction time of the two phases within the extractor as desired. From development of a centrifugal extractor, it can effectively recover such usable elements, and preferably reducing the output quantity of radioactive wastes.

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A Numerical Analysis of Flow Characteristics and Oil Separation Performance for Cyclone Oil Separator Designs (사이클론 오일분리 장치 형상변화에 따른 유동 및 오일분리 성능에 관한 해석적 연구)

  • Cho, Yong-Seok;Lee, Seang-Wock;Woo, Keun-Sup;Yoon, Yu-Bin;Park, Young-Joon;Lee, Dug-Young;Kim, Hyun-Chul;Na, Byung-Chul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.22-28
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    • 2008
  • A closed type crankcase ventilation system has been adopted to engines to prevent emission of blow-by gas to atmosphere. In the early closed type crankcase ventilation system, blow-by gas which contains engine lubricating oil is re-circulated into the intake system. The blow-by gas containing oil mist leads to increased harmful emissions and engine problems. To reduce loss of the engine oil, a highly-efficient oil separation device is required. Principle of a cyclone oil separator is to utilize centrifugal force in the separator and, therefore, oil separator designs depend on rotational flow which causes the centrifugal force. In this paper, flow characteristics and oil separation performances for cyclone type designs are calculated with CFD methodology. In the CFD model, oil particle was injected on a inlet surface with Rosin-Rammler distribution and uniform distribution. The major design parameters considered in the analysis model are inlet area, cone length and outlet depth of the oil separator. As results, reducing inlet area and increasing cone length increase oil separation performance. Changes in outlet depth could avoid interference between rotational flow and outlet flow in the cyclone oil separator.

Development of the Sludge Treatment System in Water Bath of Painting Booth (도장부스 수조 내 슬러지 처리 시스템의 개발)

  • Lee, Chan;Cha, Sang-Won;Yoo, Young-Don
    • The KSFM Journal of Fluid Machinery
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    • v.8 no.1 s.28
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    • pp.30-36
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    • 2005
  • A sludge treatment system for introducing the waste water mixture with paint sludge from the water bath of paint booth and for recycling cleaned water to paint booth after sludge separation is developed. Floated sludge is introduced from the water surface in the bath by using floating-skimmer, and is conveyed by pump to the centrifugal separator where sludge and cleaned water are separated. From the operation results of the present sludge treatment systems applied in actual paint booths, paint sludge can be separated automatically and effectively from water bath with its water content of $60-70\%$, and sludge-free clean water is returned to paint booth.

Redesign and Evaluation of a Chickpea Harvester

  • Golpira, H.
    • Journal of Biosystems Engineering
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    • v.40 no.2
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    • pp.102-109
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    • 2015
  • Purpose: Slow manual harvesting of rain-fed chickpeas cultivated in fallow fields in developing countries have encouraged the design of a mechanical harvester. Methods: A tractor-pulled harvester was built, in which a modified stripper header detached pods from an anchored plant and a chain conveyor transferred material. The stripper harvester was redesigned to use: 1) the maneuverability of tractor-mounted frames, 2) the adaptability of floating headers, and 3) the flexibility of pneumatic conveyors. Results: A mobile vacuum conveyor, which was an innovator open system, was designed for the dilute phase transferring mode for both grain and material other than grain. A centrifugal fan transferred harvested material to a cyclone separator that settled harvested material in a grain tank 1 m high. The machine at the spot work rate of $0.42ha{\cdot}h^{-1}$ harvested chickpea pods equal to the output of 16.6 farm laborers. Conclusion: The low cost and reasonable projected purchase price are the advantages of the concept. Additionally, the shattering loss reduction confirms the feasibility of the prototype chickpea harvester for commercialization.