• 제목/요약/키워드: Centrifugal casting

검색결과 79건 처리시간 0.023초

치과용 주조 합금의 방전가공에 따른 표면 성분 변화 (Elemental alteration of the surface of dental casting alloys induced by electro discharge machining)

  • 장용철;이명곤
    • 대한치과기공학회지
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    • 제31권1호
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    • pp.55-61
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    • 2009
  • Passive fitting of meso-structure and super-structures is a predominant requirement for the longevity and clinical success of osseointegrated dental implants. However, precision and passive fitting has been unpredictable with conventional methods of casting as well as for corrective techniques. Alternative to conventional techniques, electro discharge machining(EDM) is an advanced method introduced to dental technology to improve the passive fitting of implant prosthesis. In this technique material is removed by melting and vaporization in electric sparks. Regarding the efficacy of EDM, the application of this technique induces severe surface morphological and elemental alterations due to the high temperatures developed during machining, which vary between $10,000{\sim}20,000^{\circ}C$. The aim of this study was to investigate the morphological and elemental alterations induced by EDM process of casting dental gold alloy and non-precious alloy used for the production of implant-supported prosthesis. A conventional clinical dental casting alloys were used for experimental specimens patterns, which were divided in three groups, high fineness gold alloy(Au 75%, HG group), low fineness gold alloy(Au 55%, LG group) and nonprecious metal alloy(Ni-Cr, NP group). The UCLA type plastic abutment patterns were invested with conventional investment material and were cast in a centrifugal casting machine. Castings were sandblasted with $50{\mu}m\;Al_2O_3$. One casting specimen of each group was polished by conventional finishing(HGCON, LGCON, NPCON) and one specimen of each group was subjected to EDM in a system using Cu electrodes, kerosene as dielectric fluid in 10 min for gold alloy and 20 min for Ni-Cr alloy(HGEDM. LGEDM, NOEDM). The surface morphology of all specimens was studied under an energy dispersive X-ray spectrometer (EDS). The quantitative results from EDS analysis are presented on the HGEDM and LGEDM specimens a significant increase in C and Cu concentrations was found after EDM finishing. The different result was documented for C on the NPEDM with a significant uptake of O after EDM finishing, whereas Al, Si showed a significant decrease in their concentrations. EDS analysis showed a serious uptake of C and Cu after the EDM procedure in the alloys studied. The C uptake after the EDM process is a common finding and it is attributed to the decomposition of the dielectric fluid in the plasma column, probably due to the development of extremely high temperatures. The Cu uptake is readily explained from the decomposition of Cu electrodes, something which is also a common finding after the EDM procedure. However, all the aforementioned mechanisms require further research. The clinical implication of these findings is related with the biological and corrosion resistance of surfaces prepared by the EDM process.

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티타늄 주조체 냉각방법이 표면반응층에 미치는 영향 (The Effect of Cooling method on the Surface Reaction Zone of CP Titanium Casting Body)

  • 문수;최석순;문일
    • 대한치과기공학회지
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    • 제23권2호
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    • pp.203-210
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    • 2002
  • This test is to conduct applied research the reaction area of the Ti-cast metal body which is made use of Dental Phosphate-silica alumina bonded investment material selling at a market, and the cooling method is how to effect on the acicular. The experimentation is as followings, 1. Experimental specimens After invest with Dental Phosphate-silica alumina bonded investment material, the $10{\times}10{\times}1.0mm^3$ wax pattern was casted by Dental high vacuum argon centrifugal casting machine. 2. Test We can analyze SEM/EDS, XRD utilize the fractography(an optical microscope). 3. Conclusion The pure cast metal body constituted of reaction products layer, stability layer and contamination layer. This pure cast have no connection with the cooling condition. The pure Titanium shows difference in a component distribution according to the cooling condition. Through this experimentation we can establish that acicular in the pure Ti-cast metal is consist of Hexagonal structure a=2.9505$\AA$, c=4.6826$\AA$.

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원형단면의 정밀 원심 배럴가공에 관한 연구 (A Study on the Centrifugal Barrel Machining of Round Face)

  • 고준빈;김우강;원종호
    • 한국정밀공학회지
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    • 제21권4호
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    • pp.179-185
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    • 2004
  • Surface finish technology is highly demanded in the wide field of industry applications from ultra-precision parts to rough casting parts. Therefore, many kinds of surface finish technologies have been developed for each purpose. Because surface of a car's wheel cast is very rough it becomes the reason of the corrosion. This surface is coated to complement such problem but because surface is rough, the result of coating is not good and the coated metal peels off well. Therefore before the wheel is coated, it is necessary to grind the surface. In this study, we devised the plant to apply a barrel machining to improve the surface roughness and enhance the productivity. Also we could obtain the optimum barrel machining conditions for the proper surface roughness.

Carbon black이 충전된 라이너 특성 연구 (Characterization of Carbon Black-filled Liner)

  • 김정은;류태하;홍명표
    • 한국추진공학회지
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    • 제18권2호
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    • pp.67-72
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    • 2014
  • 본 연구에서는 HTPB에 보강제로 Carbon black이 충전된 라이너의 점도, 기계적 특성, 추진제와의 접착력을 고찰하였다. Carbon black이 충전된 라이너는 점도가 높아 수평원심 주조 방법으로 라이닝에 문제가 있었다. 이 문제점을 해결하기 위해 프리믹스를 $60^{\circ}C$에 6일 숙성시킴으로써, 점도 464 posie에서 200 posie로 감소시킬 수 있었다.

페라이트상을 갖는 12Cr 내열강의 기계적성질에 미치는 템퍼링 처리의 영향 (Effect of tempering treatment on the mechanical properties in 12Cr heat resistant steel with ferrite phase)

  • 강창룡;이상명;조영관;변삼섭;정병호
    • 동력기계공학회지
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    • 제15권2호
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    • pp.49-54
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    • 2011
  • Effect of tempering treatment on the mechanical properties of 12Cr heat resistant steel with ferrite phase was investigate in this study. As time and temperature of tempering treatment were increase, C and Cr contents in matrix structure were decreased. Due to increase of the amount of Cr26C6 type carbides. It was confirmed in mechanical properties experimental that tensile strength and hardness were decreased, while elongation and impact value were, increased with increasing the time and temperature.

복사전열 가열로 튜브의 파손방지에 대한 연구 (A Study on Failure Prevention of Radiant Heater Tube)

  • 윤기봉;심상훈;유홍선;오현환
    • 한국안전학회지
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    • 제13권1호
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    • pp.47-53
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    • 1998
  • Radiant heater tubes with an inside burner are designed to transfer the heat generated from the burner to the outside of the tube by radiation. Hence, tube metal must suffer high temperature of approximately 900-$1000^{\circ}C$. The radiant tube is usually manufactured by centrifugal casting with high Ni-Cr alloys. In this study, failure analysis results of the radiant tube are reported. Failure mechanism of the tube was investigated by visual observation of the foiled tube, metallographic study of the cracked region and chemical analysis of tube metal and oxide scales. It was argued that the main cause of the cracking is repeated oxidation of the tube metal located beneath the thick oxide scale. Oxidation was caused by abnormally high operating temperature which can be verified by aged microstructure and internal void formation.

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고압 터보 Blower "Greenpressor" 개발 (Commercial Development of a High Pressure Turbo Blower "Greenpressor")

  • 최문창;바르탄 뻬뜨로샹;나탈리아 자칼로바
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2003년도 유체기계 연구개발 발표회 논문집
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    • pp.323-323
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    • 2003
  • Many recent development activities suggest the possibility of a high-speed turbo(centrifugal) compressor or blower for the industrial application of compressed air supplying system when used with the most advanced high-speed motor, inverter technology, and advanced bearing for high rotational speed. The problems to be overcome are of reliability, the application of mass production methods, cost effective manufacture and competitive running costs. This presentation is not focused on a specific technology advances but on an overall review of our recent experiences while we have developed the high pressure turbo blower for the commercial purpose.

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주조용 TiAl 합금의 조직 미세화를 위한 반복열처리 공정 조건에 관한 연구 (The Effects of Cyclic Heat Treatment Process for Fine Microstructure of TiAl Cast Alloy)

  • 공만식;양현석
    • 열처리공학회지
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    • 제32권5호
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    • pp.195-200
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    • 2019
  • For expanding the applications and workability of TiAl alloy, elongation is very important property. Fine microstructure is needed for elongation and physical properties of TiAl alloys. In this study, The effects of cyclic heat treatment process for fine microstructure of Ti-46Al-Nb-W-Cr-Si-C alloy, which was made by VAR (vacuum arc remelting) and VIM(vacuum induction melting) centrifugal casting process, was investigated. Cycle heat treatment process was very effective for recrystallization of this TiAl system, which has microstructure size of $50{\sim}100{\mu}m$ through pre-heat treatment, cyclic heat treatment in ${\alpha}+{\gamma}$ phase region and solution heat treatment respectively. Refined grain size was finally confirmed by photos of optical microscope and scanning electron microscope.

유도가열 시스템을 적용한 치과용 고주파 주조기 설계 (Design of High Frequency Casting Machine for Dental using Induction Heating System)

  • 송성근;임상길;이상훈
    • 조명전기설비학회논문지
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    • 제26권8호
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    • pp.79-87
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    • 2012
  • Currently, The method to produce a brewing body for dentistry supplementation water produces a brewing body by fabrication, burying and it is heat wish in city gas and oxygen. It uses an original judgment found airplane the brewing body uses a spring of the back wait that melting temperature dissolved various alloys in by a blow pipe, and to generate centrifugal force and produces it. In addition, because it uses preheating to dissolve an alloy in general, it is hard to regulate the appropriate melting temperature of the alloy and brewing time and generates a brewing defect hereby same as gas industry and pinhole and shows the defect of the supplementation thing due to the super-heating. In this paper, We developed the high induction heating system which it could set brewing time,temperature and had durability and security,by the kind of the alloy to produce a high quality prosthetic thing brewing body.

디젤엔진용 핀부시 베어링 소재의 마찰특성에 관한 실험적 연구 (Experimental Study on the Friction Characteristics of Pin-Bush Bearing Metals for Diesel Engine)

  • 김청균;김경섭
    • Tribology and Lubricants
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    • 제25권6호
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    • pp.409-413
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    • 2009
  • This paper presents the hardness and friction characteristics of pb-free pin-bush bearing metal, which is manufactured by a centrifugal casting technology. A bronze metal with a high hardness and low friction properties is usually used for Diesel engine pin-bush bearing and high pressure cylinder. Pb-free metal for pin-bush bearings shows a little high hardness of 120 Hv compared with that of a conventional Pb bearing metal of 100~110 Hv. In general, the friction coefficient of pin-bush bearings is affected by a rotating speed and a load for various rubbing contact modes. But a contact load is more influential parameter when the contact rubbing mode transits from a mixed lubrication to a dry friction contact. The experimental result shows that the friction coefficient is more unstable at the dry contact mode compared with that of other two rubbing modes such as oil film contact and mixed friction conditions.