• 제목/요약/키워드: Centrifugal

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원심주조법에 의한 TiAl 합금의 제조 및 미세구조 분석 (Fabrication of TiAl alloy by centrifugal casting and its microstructure)

  • 류정호;이호준;조현수;팽종민;박종범;이정일
    • 한국결정성장학회지
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    • 제27권5호
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    • pp.229-234
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    • 2017
  • 본 연구에서는 자동차 터보차저(turbo charger)용 터빈휠을 제조하기 위하여 고속원심주조법을 이용하여 TiAl 합금을 주조하였다. 여러 가지 조성의 주형을 사용하여 주조결함이 최소화 되는 최적의 몰드 조건을 찾고자 하였으며, 주조된 TiAl 합금의 결정구조와 미세조직을 고찰하였다. TiAl 샘플의 XRD 분석 결과 ${\gamma}$-TiAl 상과 ${\alpha}_2-Ti_3Al$ 상으로 구성되어 있음을 확인하였으며, 광학현미경과 FE-SEM 분석을 통하여 TiAl 샘플은 6-fold 및 4-fold 대칭성으로 이루어진 두 개의 수지상(dendrite) 형태로 이루어져 있음을 확인할 수 있었다. 또한 샘플의 단면에서 표면과 가까운 지점과 내부에서 측정한 원소함량의 차이를 확인할 수 있었으며, 마이크로비커스 경도계를 이용하여 표면에서 $50{\mu}m$ 미만의 영역에서 경도상승 영역 alpha-case 층이 형성되었음을 확인하였다.

Application of Gurney Flaps on a Centrifugal Fan Impeller

  • Dundi, Thomas Manoj Kumar;Sitaram, Nekkanti;Suresh, Munivenkatareddy
    • International Journal of Fluid Machinery and Systems
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    • 제5권2호
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    • pp.65-71
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    • 2012
  • The objective of the present investigation is to explore the possibility of improving the performance of a centrifugal fan at low Reynolds numbers using a simple passive means, namely Gurney flap (GF). GFs of 1/$8^{th}$ inch brass angle (3.175 mm) corresponding to 15.9% of blade exit height or 5.1% of blade spacing at the impeller tip are attached to the impeller blade tip on the pressure surface. Performance tests are carried out on the centrifugal fan with vaneless diffuser at five Reynolds numbers (viz., 0.30, 0.41, 0.55, 0.69, $0.82{\times}10^5$, i.e., at five speeds respectively at 1,100, 1,500, 2,000, 2,500 and 3,000 rpm) without and with GF. Static pressures on the vaneless diffuser hub and shroud are also measured for each speed at four flow coefficients [${\phi}$=0.23 (below design flow coefficient), ${\phi}$=0.34 (design flow coefficient), ${\phi}$=0.45 (above design flow coefficient) and ${\phi}$=0.60 (above design flow coefficient)] with and without GF. From the performance curves it is found that the performance of the fan improves considerably with GFs at lower Reynolds numbers and improves marginally at higher Reynolds number. Similar improvements are observed for the static pressures on the diffuser hub and shroud. The effect of Reynolds number on the performance and static pressures is considerable. However the effect is reduced with GFs.

수치해석을 통한 ECMO용 원심형 혈액 펌프 설계 (DESIGN OF A CENTRIFUGAL BLOOD PUMP FOR ECMO DEVICE THROUGH NUMERICAL ANALYSES)

  • 최신화;허남건;;강성원;김원정;강신형
    • 한국전산유체공학회지
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    • 제21권1호
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    • pp.103-109
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    • 2016
  • With the rapid increase in the number of patients with cardiopulmonary diseases, more cardiopulmonary circulatory assist devices are also needed. These devices can be employed when heart and/or lung function poorly. Due to the critical role they take, these devices have to be designed optimally from both mechanical and biomechanical aspects. This paper presents the CFD results of a baseline model of a centrifugal blood pump for the ECMO condition. The details of flow characteristics of the baseline model together with the performance curves and the modified index of hemolysis(MIH) are investigated. Then, the geometry of baseline impeller and the volute are modified in order to improve the biomechanical performance and reduce the MIH value. The numerical simulations of two cases represent that when impeller radius and prime volume decrease the MIH value also decreases. In addition, the modified geometry shows more uniform pressure distribution inside the volute. The findings provide valuable information for further modification and improvement of centrifugal blood pumps from both mechanical and biomechanical aspects.

고속 원심홴의 공력성능 향상을 위한 에어포일 임펠러 적용 (Application of Airfoil Impeller for Enhancement of Aerodynamic Performance of High Speed Centrifugal Fan)

  • 박경현;박창환
    • 대한기계학회논문집B
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    • 제40권5호
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    • pp.321-327
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    • 2016
  • 본 연구에서는 고속 회전을 하는 진공청소기용 원심홴의 공력성능 향상을 위해 에어포일 임펠러(Airfoil Impeller)의 적용을 검토 및 연구하였다. 에어포일 최대두께 및 최대두께 위치에 따라 3종의 에어포일 임펠러를 제시하였고, 이때 C4 에어포일 두께분포를 이용하였다. 에어포일 임펠러의 성능 평가는 전산유체역학(Computational Fluid Dynamics) 해석과 흡입일률시험을 통해 수행되었다. 이를 통해 에어포일 형상 적용 시 기존 블레이드 형상에 비하여 임펠러 블레이드 압력면과 디퓨져 블레이드 압력면에서 발생하는 유동박리가 크게 줄어드는 것을 확인하였다. 그리고 이로 인해 기존 원심홴에 비하여 홴 효율이 약 3% 증가 및 비소음이 약 1.3dB(A) 감소되는 것을 확인하였다.

Aeroacoustic Characteristics and Noise Reduction of a Centrifugal Fan for a Vacuum Cleaner

  • Jeon, Wan-Ho;Rew, Ho-Seon;Kim, Chang-Joon
    • Journal of Mechanical Science and Technology
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    • 제18권2호
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    • pp.185-192
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    • 2004
  • The aeroacoustic characteristics of a centrifugal fan for a vacuum cleaner and its noise reduction method are studied in this paper. The major noise source of a vacuum cleaner is the centrifugal fan. The impeller of the fan rotates at over 30000 rpm, and generates very high-level noise. It was revealed that the dominant noise source is the aerodynamic interaction between the rotating impeller and stationary diffuser. The directivity of acoustic pressure showed that most of the noise propagates backward direction of the fan-motor assembly. In order to reduce the high tonal sound generated from the aerodynamic interaction, unevenly pitched impeller and diffuser, and tapered impeller designs were proposed and experiments were performed. Uneven pitch design of the impeller changes the sound quality while the overall sound power level (SPL) and the performance remains similar. The effect of the tapered design of impeller was evaluated. The trailing edge of the tapered fan is inclined. This reduces the flow interaction between the rotating impeller and the stationary diffuser because of some phase shifts. The static efficiency of the new impeller design is slightly lower than the previous design. However, the overall SPL is reduced by about 4 dB(A). The SPL of the fundamental blade passing frequency (BPF) is reduced by about 6 dB (A) and the 2$\^$nd/ BPF is reduced about 20 dB (A). The vacuum cleaner with the tapered impeller design produces lower noise level than the previous one, and the strong tonal sound was dramatically reduced.

유체-구조 연성해석을 이용한 원심압축기 운전익단간극과 성능 예측 (Study on the Performance of a Centrifugal Compressor Using Fluid-Structure Interaction Method)

  • 이호림;김창희;양장식;손창민;황윤제;정진희
    • 대한기계학회논문집B
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    • 제40권6호
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    • pp.357-363
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    • 2016
  • 본 연구에서는 날개 두께 분포가 다른 두 임펠러를 이용하여 유체-구조 연성해석을 통해 운전익단간극을 예측하고 임펠러의 변형이 성능에 미치는 영향에 대해 연구하였다. 임펠러는 작동조건에서 작용하는 원심력, 압력, 열 하중의 영향으로 변형이 발생하게 된다. 이로 인해 초기 설계된 익단간극이 비균일하게 변화하는 것을 확인하였다. 특히 임펠러 날개의 선단과 후단에서 가장 큰 익단간극 감소가 발생하였으며, 이로인해 간극누설유동이 19.4% 감소하였다. 또한 운전조건에서 익단간극 감소로 간극누설 유량이 감소하면서 효율은 0.72% 증가하는 것을 확인하였다. 원심압축기 작동조건에서의 정확한 운전익단간극의 예측과 익단간극의 변화가 성능에 미치는 영향에 대해서 확인하였다.

An inclined FGM beam under a moving mass considering Coriolis and centrifugal accelerations

  • Shokouhifard, Vahid;Mohebpour, Saeedreza;Malekzadeh, Parviz;Alighanbari, Hekmat
    • Steel and Composite Structures
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    • 제35권1호
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    • pp.61-76
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    • 2020
  • In this paper, the dynamic behaviour of an inclined functionally graded material (FGM) beam with different boundary conditions under a moving mass is investigated based on the first-order shear deformation theory (FSDT). The material properties vary continuously along the beam thickness based on the power-law distribution. The system of motion equations is derived by using Hamilton's principle. The finite element method (FEM) is adopted to develop a general solution procedure. The moving mass is considered on the top surface of the beam instead of supposing it on the mid-plane. In order to consider the Coriolis, centrifugal accelerations and the friction force, the contact force method is used. Moreover, the effects of boundary conditions, the moving mass velocity and various material distributions are studied. For verification of the present results, a comparative fundamental frequency analysis of an FGM beam is conducted and the dynamic transverse displacements of the homogeneous and FGM beams traversed by a moving mass are compared with those in the existing literature. There is a good accord in all compared cases. In this study for the first time in dynamic analysis of the inclined FGM beams, the Coriolis and centrifugal accelerations of the moving mass are taken into account, and it is observed that these accelerations can be ignored for the low-speeds of the moving mass. The new provided results for dynamics of the inclined FGM beams traversed by a moving mass can be significant for the scientific and engineering community in the area of FGM structures.

고속원심분리 사이클론을 이용한 오일 미스트 제거 성능 연구 (A Study on Performance Evaluation for Oil Mist Removal using a High-speed Centrifugal Cyclone)

  • 김수연;김진선;성진호;한방우;김용진;김학준
    • 한국입자에어로졸학회지
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    • 제15권4호
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    • pp.139-148
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    • 2019
  • This study was performed for the application of a high-speed centrifugal cyclone to shale gas mining process. This device uses the centrifugal force to control particles similar to typical cyclones, and the disk located inside the cyclone is forced to rotate using a motor. The pressure difference occurred during the rotating of disk. Hence, inflow rate was generated without a blower fan. In addition, flow rate increased with elevating rpm of motor. The installing the disk in multiple stages on the inner rotor increased the instantaneous disk outlet flow. Hence, the control efficiency of oil particle increased from 1.05% to 31.2%. By modifying the structure of the disk so that the air flow to the opposite direction of the cyclone, the control efficiency of oil particles increased to 81.5%. By increasing the capacity of the motor and the size of the disk, the flow rate was increased to 2.5 ㎥/min because the rpm of motor and pressure difference increased. As rpm of motor increased, the cut-off diameter (dpc) became smaller. Unlike the Lapple's equation, dpc was inversely proportional to the effective number of rotations (Ne). The control efficiency was maintained even if the concentration of oil particles increased, for this reason, the higher the oil concentration, the more particles were accumulated and controlled.

회전하는 정사각 단면 U자형 곡관 내부의 유동 발달에 관한 수치적 연구 (I) - 층류 유동 (A Numerical Study on the Flow Development around a Rotating Square-Sectioned U-Bend (I) - Laminar Flow -)

  • 이공희;백제현
    • 대한기계학회논문집B
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    • 제26권1호
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    • pp.159-169
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    • 2002
  • The present study investigates in detail the combined effects of the Coriolis and centrifugal farce on the development of laminar flows in a square-sectioned U-bend rotating about an axis parallel to the center of bend curvature. When a viscous fluid flows through a rotating curved region, two types of secondary flow occur. One is caused by the Coriolis force due to the rotation of U-bend and the other by the centrifugal farce due to the curvature of U-bend. When the values of Rossby number and curvature ratio are large, the flow field in a rotating U-bend can be represented by two dimensionless parameters ; the Dean number K$\_$LC/=Re/√λ and a body ratio F=λ/Po. For positive rotation, where the rotation is in the same direction as that of the main flow, both the Coriolis force and the centrifugal force act radially outwards, the directions of the two secondary flows are the same. Therefore, the flow structure is qualitatively similar to that observed in a stationary curved duct with a larger f7c. On the other hand, in case of negative rotation, where two farces act in opposite direction, more complex flow fields can be observed depending on the relative magnitudes of the forces.

원심압축기 최적화를 위한 연구(I): 형상변수 및 설계변수에 관한 연구 (Optimization of a Centrifugal Compressor Impeller(I): Shape Parameters and Design Variables)

  • 최형준;박영하;안국영;조수용
    • 한국항공우주학회지
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    • 제39권5호
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    • pp.424-432
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    • 2011
  • 원심압축기 임펠러의 최적화연구를 수행하기 위하여 임펠러의 형상변수와 설계변수에 관한 연구를 수행하였다. 최적화된 결과로부터 성능향상이 달성되었는지를 평가하기 위하여 기존에 실험되어진 임펠러를 선택하였으며, 이 임펠러에서 최적화를 위한 설계변수를 선정하였다. 임펠러 유로에서 허브와 쉬라우드에서의 형상은 베지어곡선으로 재설계되었다. 또한 임펠러 허브와 팁에서의 블레이드 캠버선도 베지어곡선으로 표현하였다. 각각의 형상곡선은 6-8개의 조정점으로 충분히 일치하는 곡선을 얻게 되었으며, 이 중 형상의 변화에 큰 영향을 미치는 조정점을 선택하여 8개의 설계변수로 최적화가 가능함을 보여주었다. 따라서 기존에 사용되고 있는 원심압축기 임펠러의 점 데이터를 활용하여 최적화 형상을 위한 연구가 진행될 수 있음을 보여주었다.