• Title/Summary/Keyword: Central Bursting Defect

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Effect of Back Tension in Multi-pass Drawing on the Central Bursting Defect (다단인발공정에서 후미인장응력이 중심파괴에 미치는 영향)

  • Lee, S.W.;Kim, M.C.;Shim, G.H.;Joun, M.S.
    • Transactions of Materials Processing
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    • v.21 no.5
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    • pp.291-297
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    • 2012
  • In this paper, the effect of back tension in multi-pass drawing or wiredrawing on the central bursting defect is investigated using finite element predictions. A rigid-plastic finite element method was used together with the McClintock damage model. Central bursting defects under different back tension stress values ranging from 0% to 20% of the yield strength of the material were predicted and they were compared to understand the effect of the back tension stress values on the central bursting defect. It is found that the level of back tension has a strong influence on the cumulative damage. Thus, higher back tension raises the possibility of the central bursting defect occurring, even though it decreases the interfacial pressure between the die and the work piece.

A Study on Central Bursting Defects in Forward Extrusion by the Finite Element Method (유한요소법을 이용한 전방압출공정의 내부결함에 관한 연구)

  • Kim, T.H.;Lee, J.H.;Kwon, H.H.;Kim, B.M.;Kang, B.S.;Choi, J.C.
    • Transactions of Materials Processing
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    • v.1 no.1
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    • pp.66-74
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    • 1992
  • According to the variation of hydrostatic pressure on the central axis of deformable material, the V-shaped central bursting defect may be created in extrusion or drawing processes. The process factors which affect the generation of defects are semi-angle of die, reduction ratio of cross-sectional area, friction factor, material properties and so on. The combination of these factors can determine the possibility of defect creation and the shape of various round holes which have been created inside already. By the rigid plastic finite element method, this paper describes the observations of change in shape of round holes with process conditions such as semi-angle of die, reduction ratio of cross-sectional area and friction factor at the non-steady state of axisymmetrical extrusion process when the round hole is already existed inside the original billet. Also, the effects of process factors are investigated to prevent the possible defects.

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Analysis of the Effect of Strain Hardening on Central Bursting Defects in Strip Drawing (판재 인발 에서 내부결함 에 대한 변형경화 의 영향 에 관한 해석)

  • 최재찬;김병민
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.5
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    • pp.677-682
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    • 1985
  • 극치해석적인 상계정리를 기초로 하여, 평면변형 인발에서 발생하는 내부결함(central bursting)을 예측하기 위해 중심에서 공동(voids)을 가진 금속에 대해 비례흐름(proportional flow)과 내부결 함의 흐름을 비교하여 해석하였다. 이 결함을 촉진시키는 공정조건에 대한 판정식(criterion)을 변형경화 금속에 대해 유도하였다. 공동을 가진 금속은 공동들을 축소시키기 위해 정상적인 재 료(sound material)의 흐름과 동일 방법으로 흐를 수 있으며, 경우에 따라서는 내부결함을 확장 하기 위해 흐를 수도 있다. 본 연구에서는 다이의 경사각, 단면감소율 및 마찰 등의 어떤 공정 변수 영역에서 중심축 상에 많은 공동을 가진 변형경화 금속에서도 내부결함이 발생할 수 있다는 것이다.

유한요소법을 이용한 전방압출공정의 내부결함에 관한 연구

  • 김태형;김병민;강범수;최재한
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.04a
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    • pp.79-83
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    • 1992
  • According to the variation of hydrostatic pressure on the central axis of deformable material, the V-shaped central bursting defect may be created on extrusion or drawing processes. The process factors whichaffect the generation of defects are die semi-angle, reduction ratio of cross-sectional area, friction factor, material properties and so on. The combination of these factors can determine the prossibility of defect creation and the shape of various round holes which have been created inside already. By the rigid plastic finite element method, this paper describes the observations of change in shape of a round hole with process conditions suchas die semi-angle, reduction ratio of cross-sectional area and friction factorat the unsteady state of axi-symmetrical extrusion process when the round hole is alreadyexisted inside the original billet, and also, the effects of process factors are investigated to prevent the possible defects.