• Title/Summary/Keyword: Cemented Carbide

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Friction and Wear of Pressureless Sintered Ti(C,N)-WC Ceramics

  • Park, Dong-Soo;Yun, Shin-Sang;Han, Byoung-Dong;Kim, Hai-Doo
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.211-212
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    • 2002
  • Friction and wear of pressureless sintered Ti(C,N)-WC ceramics were studied using a ball-on-reciprocating flat apparatus in open air. The silicon nitride ball and the cemented carbide (WC-Co) ball were used against the Ti(C,N)-WC plate samples. The friction coefficients of the Ti(C,N)-WC samples against the silicon nitride ball and the cemented carbide ball were about 0.57 and 0.3, respectively. The wear coefficient of the sample without WC addition was 5 times as large as that of the sample with 10 mole % WC addition when tested against the silicon nitride ball under 98 N. The higher wear coefficient of Ti(C,N)-0WC was explained in part by larger grain size. Wear occurred mainly by grain dislodgment after intergranular cracking mainly caused by the accumulated stress within the grains.

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Information of Cutting Force in Drilling and Its Application (드릴가공시 절삭저항이 갖는 정보와 그 응용에 관한 연구)

  • Jeon, Eon-Chan;Lee, Dong-Ju;Nam, Gung-Seok
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.4
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    • pp.39-47
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    • 1988
  • There are many methods in measuring the signal of cutting, but by measuring the multi-signal, we can pick up the wear and chipping of the tool more accurately. Hence, the present study is concerned with analysing the dynamic component as well as the static component measured by the tool dynamometer, finding out which signal is involved in each component, comparing the capability of the cemented carbide drill and the HSS drill, and discussing the chipping of the cemented carbide drill. In addition, discussion is made about the characteristics of the frequency of the torque and thrust in connection with the dynamic component.

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Growth Behavior and Mechanisms in Cemented Carbides

  • Yoon, Byung-Kwon;Kang, Suk-Joong L.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.891-892
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    • 2006
  • To test the correlation between grain shape and growth behavior we prepared WC-TiC-Co samples with rounded (Ti, W)C grains and faceted WC grains. The growth of rounded (Ti, W)C grains was normal. In contrast, the growth of faceted WC grains was abnormal or suppressed depending on the initial size of WC particles. These observations were explained using growth theories of crystals in a liquid and were also confirmed by a simulation using their growth equations. The present results thus demonstrate that the growth behavior of carbide grains in a liquid is governed only by their shape, irrespective of the presence of another phase.

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Characteristics of Diamond Films Deposited on Cemented Tungsten Carbide Substrate (초경합금기판 위에 성장되는 다이아몬드 막의 특성)

  • 김봉준;박상현;박재윤
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.53 no.7
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    • pp.387-394
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    • 2004
  • Diamond films were deposited on the cemented tungsten carbide WC-Co cutting insert substrates by using both microwave plasma chemical vapor deposition(MWPCVD) and radio frequency plasma chemical vapor deposition (RFPCVD) from $CH_4$$-H_2$$-O_2$ gas mixture. Scanning electron microscopy and X-ray diffraction techniques were used to investigate the microstructure and phase analysis of the materials and Raman spectrometry was used to characterize the quality of the diamond coating. Diamond films deposited using MWPCVD from $CH_4$$-H_2$$-O_2$ gas mixture show a dense, uniform, well faceted and polycrystalline morphology. The compressive stress in the diamond film was estimated to be (1.0∼3.6)$\pm$0.9 GPa. Diamond films which were deposited on the WC-Co cutting insert substrates by RFPCVD from $CH_4$$-H_2$$-O_2$ gas mixture show relatively good adhesion, very uniform, dense and polycrystalline morphology.

Elaboration of (Steel/Cemented Carbide) Multimaterial by Powder Metallurgy

  • Pascal, Celine;Chaix, Jean-Marc;Dutt, Ankur;Lay, Sabine;Allibert, Colette H.
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.291-292
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    • 2006
  • A steel/cemented carbide couple is selected to generate a tough/hard two layers material. Sintering temperature and composition are deduced from phase equilibria, and experimental studies are used to determine optimal conditions. Liquid migration from the hard layer to the tough one is observed. Microstructure evolution during sintering of the tough material (TEM, SEM, image analysis) evidences coupled mechanisms of pore reduction and WC dissolution. Liquid migration, as well as interface crack formation due to differential densification are limited by suitable temperature and time conditions.

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A Study on the Cutting Edge Chipping of Cemented Carbide Cut-off Tools (초경절단공구의 인선결손에 관한 연구)

  • Kim, Won-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.5 no.1
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    • pp.71-77
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    • 1988
  • This study applies dynamic deformation analysis to the rake face stress distribution of cemented carbide cut-off tools by turning, using a finite element method. The results are following: 1. The dynamic loaded state of a cut-off tool was very changeable for the first 0.6 seconds. Reaching the normal state, it became in active. 2. Chipping was influnced not only by the magnitude of stress but also by the abrupt change of tensile and compressive stresses. 3. The distribution chat of principal stress by dynamic load and the direction of resultant vector were almost constant regardless of load time.

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Hard Turning Machinability of V30 Cemented Carbide with PCD, cBN and PcBN Cutting Tool (초경합금재의 하드터닝에서 공구재종에 따른 절삭성)

  • Heo, Sung-Jung
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.12
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    • pp.47-54
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    • 2008
  • Hard turning process can be defined as a single-point machining process carried out on "hard" materials. The process is intended to replace or limit traditional grinding operations that are expensive, environmentally unfriendly, and inflexible. The purpose of this study is to achieve a systematic understanding of machining characteristics and the effects of machining parameters on cutting force, tool wear shape and chip formation by the outer cutting of a kind of wear resistant tungsten carbide V30. Hard turning experiments were carried out on this alloy using the PCD (Poly Crystalline Diamond), cBN (cubic Boron Nitride) and PcBN (Polycrystalline cubic Boron Nitride) cutting tools. The PcBN and the usual cBN tools were used to be compare with the PCD tool and the dry turning was carried out. The PcBN is attractive as the tool material which replaces the PCD. The tool wear width and cutting force were measured, and the worn tool and chip were observed. The difference of the tool wear mechanism among the three tool materials was investigated.