• 제목/요약/키워드: Cement hydration

검색결과 883건 처리시간 0.034초

Hydration Characteristics and Synthesis of Hauyne-Belite Cement as Low Temperature Sintering Cementitious Materials

  • Park, Sang-Jin;Jeon, Se-Hoon;Kim, Kyung-Nam;Song, Myong-Shin
    • 한국세라믹학회지
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    • 제55권3호
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    • pp.224-229
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    • 2018
  • OPC production requires high calorific value and emits a large amount of $CO_2$ through decarbonation of limestone, accounting for about 7% of $CO_2$ emissions. To reduce $CO_2$ emissions during the Ordinary Portland Cement (OPC) production process, there is a method of reducing the consumption of cement or lower temperature calcination for OPC product. In this study, for energy consumption reduction, we prepared Hauyne-belite cement by calcination at a low temperature compared to that used for OPC and studied the early hydration properties of the synthesized Hauyne-belite cement. We set the ratios of Hauyne and belite to 8 : 2, 5 : 5 and 3 : 7. For the hydration properties of the synthesized Hauyne-belite cement, we tested heat of hydration of paste and the compressive strength of mortar, using XRD and SEM for analysis of hydrates. As for our results, the temperature for optimum synthesis of Hauyne-belite is $1,250^{\circ}C$. Compressive strength of synthesized Hauyne-belite cement is lower than that of OPC, but it is confirmed that compressive strength of synthesized Hauyne-belite cement with mixing in of some other materials can be similar to that of OPC.

Utilization of ladle furnace slag from a steelwork for stabilization of soil cement

  • Ayawanna, Jiratchaya;Kingnoi, Namthip;Sukchaisit, Ochakkraphat;Chaiyaput, Salisa
    • Geomechanics and Engineering
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    • 제31권2호
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    • pp.149-158
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    • 2022
  • Ladle furnace (LF) slag, waste from the steel-making process, was incorporated to improve the compressive strength of soil cement. LF slag was mixed to replace the cement in the soil-cement samples with wt% ratio 20:0, 15:5, and 10:10 of cement and slag, respectively. LF slag in the range of 5, 10, and 20 wt% was also separately added to the 20-wt% cement-treated soil samples. The soil-cement mixed LF slag samples were incubated in a plastic wrapping for 7, 14, and 28 days. The strength of soil cement was highly developed to be higher than the standard acceptable value (0.6 MPa) after incorporating slag into soil cement. The mixing of LF slag resulted in more hydration products for bonding soil particles, and hence improved the strength of soil cement. With the LF slag mixing either a replacement or additive materials in soil cement, the LF slag to cement ratio is considered to be less than 1, while the cement content should be more than 10 wt%. This is to promote a predominant effect of cement hydration by preventing the partially absorbed water on slag particles and keeping sufficient water content for the cement hydration in soil cement.

임피던스 측정법을 이용한 포틀랜드 시멘트 -고로 슬래그계의 초기수화 (Early Hydration of Portland Cement-Blast furnace Slag System by Impedance Techniques)

  • 송종택;김훈상;황인수
    • 한국세라믹학회지
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    • 제39권1호
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    • pp.99-107
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    • 2002
  • 임피던스 측정법은 시멘트 페이스트의 수화 진행 시 미세구조의 연속적인 변화를 분석하는데 유용한 수단으로 이용되어 왔다. 본 실험에서는 고로슬래그의 첨가량과 분말도를 달리하여 보통 포틀랜드 시멘트에 첨가한 후 나타나는 페이스트의 초기 수화거동을 임피던스 측정법을 이용하여 관찰하였다. 고로 슬래그가 시멘트에 치환 첨가되면, 수화 초기에는 $R_{t (s+1)}$(고상과 액상에 의한 저항)과 $R_{t(int)}$의 증가폭이 감소하였다. 이것은 고로 슬래그를 포함한 시멘트의 수화가 초기재령에서는 늦게 진행되고 있음을 보여준다. 고로 슬래그의 첨가량이 증가할 수록 $R_{t(s+1)}$이 감소하였으며, 수화 72시간에 출현하는 반원의 직경, $R_{t(int)}$ 역시 고로 슬래그의 첨가량이 증가할 수록 감소하고 있다. 그러나, 첨가된 고로 슬래그의 분말도가 클수록 수화 초기부터 $R_{t(s+1)}$$R_{t(int)}$의 수치가 증가하였다.

임피던스 측정에 의한 혼합재를 포함한 포틀랜드 시멘트의 수화 (Hydration of Portland Cement Containing Blending Components by Impedance Spectroscopy)

  • 송종택;김훈상;배승훈
    • 한국세라믹학회지
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    • 제39권6호
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    • pp.540-549
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    • 2002
  • 본 실험에서는 Impedance Spectroscopy(IS)를 이용하여 플라이 애쉬, 고로 슬래그, 실리카 퓸 등의 혼합재가 치환 첨가된 포틀랜드 시멘트의 수화거동을 검토하였다. 플라이 애쉬 및 고로 슬래그가 시멘트에 치환 첨가될 경우, 수화 초기 IS 의 전기적 변수, $R_{t(s+1)}$$R_{t(s+1)}$의 증가폭이 감소하였다. 이것은 동일한 W/C비에서 혼합재를 포함한 시멘트의 수화가 늦게 진행되고 있음을 보여준다. 그러나, 실리카 퓸의 경우 초기에 매우 빠른 포졸란 반응성으로 인하여 플라이 애쉬 및 고로 슬래그가 첨가된 경우에 비해 큰 폭의 $R_{t(s+1)}$$R_{t(s+1)}$ 변화를 확인 할 수 있었다. OPC-플라이 애쉬계의 경우 반원과 직선 영역 사이에서 특이 할만한 평할한 곡선 영역이 출현하였으며, 수화가 진행되고 플라이 애쉬의 치환첨가량이 증가할수록 그 영역이 증가하였다.

저발열형 시멘트 개발에 관한 연구 (Study on Low Heat Cements)

  • 최재웅;하재담;김동석;김기수;최롱
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 1999년도 봄 학술발표회 논문집(I)
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    • pp.46-51
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    • 1999
  • Mass concrete structures have many critical points in service. The cracks caused by the heat of hydration is the most serious problem, so that many method ot control cracks(precooling, postcooling, etc) have been applied to construction. But cooling methods take high cost and many installation and limits of field. Therefore it is useful to use the low heat hydration cements for low cost. This paper describes the characteristics of a low heat cement mixing the ternary components of cement(portland cement, blast furnace slag, fly ash) recently developed for mass concrete, belite cement, low heat slag cement(belite base) and fly ash cement (belite base). The objective of this paper is to study on low heat cement about initial compressive strength and hydration heat.

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결합재 조건에 따른 콘크리트의 수화발열특성에 관한 실험적 연구 (The Experimental Study on the Heat Hydration Properties of Concrete According to Binder Conditions)

  • 조현태;최용현;김성;류득현
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2005년도 추계 학술발표회 제17권2호
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    • pp.595-598
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    • 2005
  • Recently, owing to the development of industry and the improvement of building techniques, the concrete structure is becoming larger and higher. In hardening these large concrete, the heat of hydration gives rise to considerable thermal stress depending on the size and environmental condition of concrete, which might cause thermal cracking. Especially, the crack may cause severe damage to the safety and the durability of concrete structure. This study is investigated the thermal properties of concrete according to several binder conditions, such as OPC, Belite rich cement(BRC), slag cement(SC), blast furnace slag (BFS) added cement, fly ash added cement and BFS-fly ash added cement. As a result of this study, the concrete made with BRC, fly ash($25\%$) added cement and BFS($35\%$)-fly ash($15\%$) added cement gets superior effect in the control of heat hydration.

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A novel Fabry-Perot fiber optic temperature sensor for early age hydration heat study in Portland cement concrete

  • Zou, Xiaotian;Chao, Alice;Wu, Nan;Tian, Ye;Yu, Tzu-Yang;Wang, Xingwei
    • Smart Structures and Systems
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    • 제12권1호
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    • pp.41-54
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    • 2013
  • Concrete is known as a heterogeneous product which is composed of complex chemical composition and reaction. The development of concrete thermal effect during early age is critical on its future structural health and long term durability. When cement is mixed with water, the exothermic chemical reaction generates hydration heat, which raises the temperature within the concrete. Consequently, cracking may occur if the concrete temperature rises too high or if there is a large temperature difference between the interior and the exterior of concrete structures during early age hydration. This paper describes the contribution of novel Fabry-Perot (FP) fiber optic temperature sensors to investigate the thermal effects of concrete hydration process. Concrete specimens were manufactured under various water-to-cement (w/c) ratios from 0.40 to 0.60. During the first 24 hours of concreting, two FP fiber optic temperature sensors were inserted into concrete specimens with the protection of copper tubing to monitor the surface and core temperature change. The experimental results revealed effects of w/c ratios on surface and core temperature developments during early age hydration, as well as demonstrating that FP fiber optic sensors are capable of capturing temperature variation in the concrete with reliable performance. Temperature profiles are used for calculating the apparent activation energy ($E_a$) and the heat of hydration (H(t)) of concrete, which can help us to better understand cement hydration.

Hydration and time-dependent rheology changes of cement paste containing ground fly ash

  • Chen, Wei;Huang, Hao
    • Computers and Concrete
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    • 제11권1호
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    • pp.39-49
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    • 2013
  • The use of ground fly ash in concrete can increase the risk of slump loss due to the drastic surface change of the particles after the grinding treatment and the accelerated reaction compared to the untreated ash. This study is aimed at the early age hydration and time-dependent rheology changes of cement paste containing ground fly ash. An original fly ash is ground into different fineness and the hydration of cement paste containing the ground fly ash is monitored with the ultrasound propagation method. The zeta potentials of the solid particles are measured and the changes of rheological parameters of the cement pastes with time are analyzed with a rheometer. A particle packing model is used to probe packing of the solid particles. The results show that the early age hydration of the paste is strongly promoted by replacing Portland cement with fly ash up to 30 percent (by mass), causing increase of the yield stress of the paste. The viscosity of a paste containing ground fly ash is lower than that containing the untreated ash, which is explained by the denser packing of the solid particles.

조분 시멘트와 고로슬래그를 조합 사용한 콘크리트의 수화발열 특성 (Generation of Hydration Heat of the Concrete Combined Coarse Particle Cement and Blast Furnace Slag)

  • 노상균;백대현;장덕배;김영필;차완호;한천구
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2008년도 춘계 학술논문 발표대회
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    • pp.61-65
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    • 2008
  • This study, having combined and displaced blast furnace slag("BS" hereinafter) known as admixture material that delays hydration reaction with coarse particle cement("CC" hereinafter) collected in particle classification method during ordinary portland cement("OPC" hereinafter), reviewed the hydration heat characteristics affecting the concrete. To reduce hydration heat, the study plain-mixed which used 100% OPC for W/B 50% level 1, displaced CC at level 3 of 25%, 50% and 75% for OPC, and by displacing BS with admixture material at level 5 of 0%, 20%, 40%, 60% and 80% for cement(OPC+CC), experimented totally 16 batches. As a result of experiment, in the case of flow, the more CC displacement rate increased, the more it tended to decrease, and the more BS displacement rate increased, the more it decreased. Also, as for simple adiabatic temperature rise by the CC and BS displacement rates, it decreased as displacement rate increased, and particularly in the case of displaced BS of 80%, It showed temperature reduction effect of about 63% companing with plain. Compressive strength decreased in proportion to displacement rate, however strength reduction increment was shown to decrease with age progress.

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Predicted of hydration heat and compressive strength of limestone cement mortar with different type of superplasticizer

  • Didouche, Zahia;Ezziane, Karim;Kadri, El-Hadj
    • Advances in concrete construction
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    • 제6권6호
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    • pp.659-677
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    • 2018
  • The use of some superplasticizers in the production of mortar or concrete influences the hydration kinetic and the amount of total heat. This results in a modification of some properties, namely mortar workability, mechanical strength and durability. Three superplasticizers were used; a polynaphthalenesulfonate (PNS), a melamine resin (PMS) and a polycarboxylate (PC). They have been incorporated into various amount in a standardized mortar based on limestone cement. The aim of this study was to evaluate the rheological, mechanical and Calorimeters properties of this mortar. This will select the most compatible product and more able to be used depending on the climate of the country and the cement used. The PNS is incompatible with this type of cement registering a decrease of strength but the PMS and the PC modify the kinetics of hydration with significant heat generation and improved mechanical strength. The measured heat flow is significantly influenced by the type and dosage of superplasticizer especially for low dosage. Hydration heat and compressive strength of the different mixtures can be evaluated by determining their ultimate values and ages to reach these values where the correlation coefficients are very satisfactory.