• 한국정밀공학회지
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• 제25권2호
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• pp.57-64
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• 2008

This paper describes the development of a small lens molding system for manufacturing the small lens like lens of a cellular phone, a small digital camera and so on. In order to manufacture a small lens, firstly, the raw material for lens with spherical shape should be manufactured by processing a glass material, secondly, the mold inserted the raw material for lens should be heated till its molding temperature in the electric furnace, finally, the small lens is manufactured by applying the force using pressuring control system. In this paper, the small lens molding system with the function of force control and velocity control was developed. It is composed of an electric furnace and its temperature control system, a pressuring control system, a body, and so on. The temperature characteristic test of the electric furnace, the force and velocity characteristic test of the pressuring control system were carried out. It was confirmed that the developed system had good functions for manufacturing a small lens.

• 한국경영과학회:학술대회논문집
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• 대한산업공학회/한국경영과학회 1996년도 춘계공동학술대회논문집; 공군사관학교, 청주; 26-27 Apr. 1996
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• pp.121-124
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• 1996

In general, cellular manufacturing system can be constructed by the following two steps. The first step forms machine cells and part families, and the second step determines cell layout based on the result of first step. Cell layout has to be considered when cell is formed becauese the result of cell formation affects it. This paper presents a cell formation algorithm and proposes an integrated mathematical model for cell formation and cell layout. The cell formation algorithm minimizes the number of exceptional element in cellular manufacturing system. New concept for similarity and incapability is introduced, based on machine-operation incidence matrix and part-operation incidence matrix. One is similarity between the machines, the other is similarity between preliminary machine cells and machines. The incapability identifies relations between machine cells and parts. In this procedure, only parts without an exceptional element are assigned to machine cell. Bottleneck parts are considered with cell layout design in an integrated mathematical model. The integrated mathematical model determines cell layout and assigns bottleneck parts to minimize the number of exceptional element and intercell moving distance, based on linearixed 0-1 integer programming. The proposed algorithm is illustrated by using numerical examples.

• 기계저널
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• 제22권4호
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• pp.271-280
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• 1982

최근 제조업과 공작기계 기술에 있어 세계를 지배하는 추세는 CIM (computer integrated manufacturing)의 도입이다. 그 이유는 CIM을 도입하여 발전시키고 개발시키는 국가에 대해서 장기적인 경제적, 사회적 이익을 주기 때문인 것이다. 이러한 추세는 제조업과 공작기계 분야에 컴퓨터와 관련된 기술의 개발과 응용에 있어 다음의 5가지 영역으로 구분된다. 즉, 일체화된 제조 소프트웨어 시스템 (integrated manufacturing software system), 그룹 기술 (group technology), 구획식제온 (cellular manufacturing), 공작기계의 컴퓨터제어 및 시험, 그리고 컴퓨터 제어식 산업 로봇(robot) 및 가변 제조(flexible manufacturing)이다. 미국에서 이러한 각 분야에 행해지고 있는 예로 응용되고 있으며, CIM이 가져다 주는 경제적, 사회적 이익을 추구 하는 국가들에 의해 많이 연구되고 있다. 이러한 노력은 이십세기말 이전에 이들 국가의 제조 업에 대단한 변화를 가져올 것이다.

• 산업경영시스템학회지
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• 제36권1호
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• pp.24-35
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• 2013

A cell formation approach based on cluster analysis is developed for the configuration of manufacturing cells. Cell formation, which is to group machines and parts into machine cells and the associated part families, is implemented to add the flexibility and efficiency to manufacturing systems. In order to develop an efficient clustering procedure, this paper proposes a cluster analysis-based approach developed by incorporating and modifying two cluster analysis methods, a hierarchical clustering and a non-hierarchical clustering method. The objective of the proposed approach is to minimize intercellular movements and maximize the machine utilization within clusters. The proposed approach is tested on the cell formation problems and is compared with other well-known methodologies available in the literature. The result shows that the proposed approach is efficient enough to yield a good quality solution no matter what the difficulty of data sets is, ill or well-structured.

• 산업경영시스템학회지
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• 제18권34호
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• pp.91-97
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• 1995

This paper presents a possible application of artificial neural network in CM system design. CM systems can be designed based on product lines, part characteristics or part routines. GT(Group Technology) which uses part characteristics to design cells is widely applied, however, the identification of the part-machine families is the fundamental problem in the design process. A heuristic procedure using SOFM which requires only part-machine incidence matrix is proposed in this research. Comparison studies on ZODIAC and ROC with SOFM model are done and the results are discussed and summarized in this paper.

• 제어로봇시스템학회논문지
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• 제13권5호
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• pp.499-506
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• 2007

The tiny camera module used in a modern cellular phone requires precise assembly processes. To meet the requirement of high resolution and functionality, the number of parts used in a camera module becomes larger and larger. As the market grows rapidly, an automatic camera phone assembly process is required. However, diverse production line and short life cycle make it difficult to build an affordable assembly line. To attack this problem, a flexible and expandable lens assembly system is proposed. To save the manufacturing line set-up time, modular concept is adopted. Also, each module is designed to have intelligence to simplify the set-up process. The assembly system is built up on the standard flat-form that includes a vibration free base, air and electric supplies, and electronic controllers, etc. Furthermore, the assembly cell has the capability of handling tiny, thin, or transparent parts which are very difficult to identify without machine vision.

• 산업경영시스템학회지
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• 제20권44호
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• pp.171-178
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• 1997

본 연구는 셀루라 제조방식을 갖고 있는 대기업에서의 예방보전에 관한 연구이다. 특히 24 시간운영하는 생산시스템을 갖고있으며, 보전요원이 충분한 업종이나 기업을 연구대상으로 하였다. 새로운 예방보전 절차를 제시하고 하나의 셀을 모델링하였다. 이 모델을 대상으로 시뮬레이션기법을 사용하여 기존에 절차와 비교분석하였다.

• 산업경영시스템학회지
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• 제28권2호
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• pp.94-100
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• 2005

This paper presents the application of integrated mathematical programming approach for the design of cellular manufacturing. The proposed approach is carried out in two phases The first phase concerning exceptional elements(EEs) in cell formation and the second phase facilities layout design. This paper considers the total costs of three important costs for (1) intercellular transfer (2) machine duplication and (3) subcontracting. One of Important issue is the calculation of the number of machines considering the maximum utilization of machines and the available capacity of a machines that can be transferred between cells. Facilities layout design is considered to reflect the real field data taking in to account the operational sequence of the parts to be manufactured. The model is formulated as mixed integer programming that is employed to find the optimal solution.

• KIEAE Journal
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• 제6권1호
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• pp.11-16
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• 2006

This paper deals with the experimental for manufacturing the lightweight buildng materials with portland cement, fly ash, slag, lime, gypsum, and aluminum powder system. Aluminum powder was added an aerating agent. Specific gravity range of lightweight concrete specimens were 0.6~0.9g/cm3. These specimens properties studied by means of specific gravity, compressive strength, absorption coefficient, transmission loss and scanning electron microscopy. Cellular concrete with maximum compressive strength was 41kgf/cm2 by obtained Al=0.05wt.%. Moreover, the aeration lightweight concrete showed excellent sound absorption properties.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.1091-1096
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• 2007

This paper describes the development of a small lens molding system for manufacturing the small lens like lens of a cellular phone, a small digital camera and so on. In order to manufacture a small lens, firstly, the raw material for lens with spherical shape should be manufactured by processing a glass, secondly, the mold inserted the raw material for lens should be heated till its molding temperature in the electric furnace, finally, the small lens is manufactured by applying the force using pressuring control system. In this paper, the small lens molding system with the function of force control and velocity control was developed. It is composed of a electric furnace and its temperature control system, a pressuring control system, a body, and so on. The temperature characteristic test of the electric furnace, and the force and velocity characteristic test of the pressuring control system were carried out. It was confirmed that the developed system had good functions for manufacturing a small lens.