• Industrial Engineering and Management Systems
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• v.1 no.1
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• pp.19-28
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• 2002

An operation sequence of parts is one of the most important production factors in the design of cellular manufacturing systems. Many similarity coefficient method (SCM) based approaches have been proposed to solve cell formation problems in the literature. However, most of them do not consider the operation sequence factor. This study presents an operation sequence ratio (OSR) and modifies some existing similarity coefficients using the OSR to solver cell formation problems considering operation sequences. The computational results show that the OSR ratio is useful and robust in solving cell formation problems with operation sequences.

• Journal of Korean Institute of Industrial Engineers
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• v.30 no.4
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• pp.285-293
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• 2004

In this study, a machine grouping problem for the formation of manufacturing cells is considered. We constructed the problem as minimizing manufacturing leadtime consisting of parts' processing, moving, and waiting time. Specifically, the main objective of the defined problem is established as minimizing inter-cell traffic in order to minimize the part's moving time. In addition, to reduce the waiting time of parts, the load balance among cells is implicitly included as constraints. Since this problem is well known as NP-complete and cannot be solved in polynomial time, a genetic algorithm is implemented to obtain solutions. Also, a local optimization algorithm is applied in order to improve the solution by the genetic algorithm. Several experiments show that the suggested algorithms guarantee near optimal solutions in a few seconds.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.7 s.184
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• pp.114-121
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• 2006

In this paper, the concept of design for environment (DFE) was introduced to mechanical design and manufacturing of cellular phone case. A new evaluation method integrated in existing product manufacturing process was developed and applied to two different types of cellular phone cases: foldable type and slider type. The evaluation results suggested that scores for 'refurbishments & recycle' criterion were relatively low for their cases. This evaluation method may assist designers to draw a checklist of the product's weak points from the perspective of DFE. From the checklist, the designers can consider possible improvements in future design.

• Industrial Engineering and Management Systems
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• v.7 no.2
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• pp.160-170
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• 2008

This paper proposes a mathematical model for converting conveyor assembly line to cellular manufacturing in complex production environments. Complex production environments refer to the situations with multi-products, variant demand, different batch sizes and the worker abilities varying with work stations and products respectively. The model proposed in this paper aims to determine (1) how many cells should be formatted; (2) how many workers should be assigned in each cell; (3) and how many workers should be rested in shortened conveyor line when a conveyor assembly line should be converted, in order to optimize system performances which are defined as the total throughput time and total labor power. We refer the model to a new production system. Such model can be used as an evaluation tool in the cases of (i) when a company wants to change its production system (usually a belt conveyor line) to a new one (including cell manufacturing); (ii) when a company wants to evaluate the performance of its converted system. Simulation experiments based on the data collected from the previous documents are used to estimate the marginal impact that each factor change has had on the estimated performance improvement resulting from the conversion.

• 제어로봇시스템학회:학술대회논문집
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• 1997.10a
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• pp.1565-1568
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• 1997

In this paper, a fuzzy based machine-cell formation algorithm for cellular manufacturing is presented. The fuzzy lovic is employed to express the degree of appropriateness when alternative machnies are specified to process a part shape. For machine grouping, the similarity coefficient based approach is used. The algorithm produces efficient machine cells and part families which maximize the similarity values.

• Journal of Korean Institute of Industrial Engineers
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• v.12 no.2
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• pp.45-55
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• 1986

A method for forming production cells in cellular manufacturing systems is presented. The basic approach is based on part-machine group formation by using relationship matrix calculated from the original part-machine matrix. The cases of exceptional elements and bottleneck machines are discussed. The proposed method can work with any starting form of part-machine matrix and provides the same solution regardless of the changes of starting form of part-machine matrix for any given problem.

• Journal of Korean Institute of Industrial Engineers
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• v.24 no.4
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• pp.559-569
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• 1998

Cellular manufacturing system (CMS) has been recognized as an alternative to improve manufacturing productivity in conventional batch-type manufacturing systems through reducing set-up times, work-in-process inventories and throughput times by means of group technology. Most of the studies on the design of CMS assumed that each part has a unique process plan, and that its demand is known as a deterministic value despite of the probabilistic nature of the real world problems. This study suggests an approach for designing CMS, considering both alternative process plans and uncertain demand. A mathematical model is presented to show how to minimize the expected amortized and operating costs satisfying these two relaxations. Four heuristic algorithms are developed based on tabu search which is well suited for getting an optimal or near-optimal solution. Example problems are carried out to illustrate the heuristic algorithms and each of them is compared with the deterministic counterpart.

• Journal of the Korean Operations Research and Management Science Society
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• v.17 no.2
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• pp.25-33
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• 1992

Manufacturing cell formation is one of the most important problems faced in designing cellular manufacturing systems. The purpose of this study is to design effective manufacturing cell systems by developing a method which forms machines/parts into optimal machine cells/part families. The 0-1 data matrix structure is used to form a basis for manufacturing cell formation. In this paper, we propose a CE method to reorder the 0-1 data matrix for manufacturing cell formation. The resulting solutions are shown to demonstrate the effectiveness of the CE method.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.23 no.6
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• pp.580-589
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• 2014

Demands for automation in the cell production process of IT products are becoming increasingly sophisticated. In particular, the dual-arm robot has drawn attention as a solution because it has a flexibility and works similarly to humans. In this paper, we propose an automation system for cellular phone packing processes using two dual-arm robots. Applied robots are designed with specifications to meet the requirements of cellular phone packing jobs. In addition, a robotic cell production system is proposed by applying a method of task allocation for efficient packing of cellular phones. Specifically, a task is assigned to reduce takt-time and to avoid collision between two robots. Finally, we discuss some experimental results that include the packing job of five unit boxes with seven kinds of accessories.

• Journal of the Korea Society for Simulation
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• v.22 no.2
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• pp.93-100
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• 2013

Mixed model production system means that various products are manufactured alternately in a line, and it has become a popular system in the era of multi-product small-quantity production. However, in the mixed model production system using flow line, the unbalance among stations is not inevitable because the workloads of stations cannot be the same. Thus, flow line system has been replaced to cellular manufacturing system for reducing the loss of waiting due to the unbalance of stations. In this paper, we introduce the simulation case study of an automated welding line which produces the parts of excavator. The factory has considered replacing the mixed model flow line to the cellular manufacturing system based on FMC concept. The increase of production quantity is estimated about 26.7%, and the lead time is reduced more than 55%. Furthermore sensitivity analyses are conducted considering the changes of product-mix.