• Title/Summary/Keyword: Cell interconnection

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Characteristics of Cell Strings According to Wire Soldering Conditions for High Power Solar Module (고출력 태양광 모듈을 위한 와이어 솔더링 조건에 따른 셀 스트링 특성)

  • See Hee Hwang;Seung Ah Ur;Yo Han Noh;Jae Hyeong Lee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.37 no.6
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    • pp.614-618
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    • 2024
  • MBB (multi-busbar) technology is a module technology to achieve high power, and the use of a number of thin circular metal wires increases light-receiving capacity and reduces resistance. In the process of interconnection using a wire, the stress of the cell increases depending on the degree of coupling between the wire and the cell and the degree of damage caused by heat, or the mobility of current decreases due to poor bonding. The degree of such loss is affected by IR lamp, hot plate temperature and wire thickness. In addition, the values of contact resistance were compared and analyzed to analyze the cause of the decrease in electrical characteristics. In this study, process condition optimization was carried out through peeling test, SEM analysis, EL test, and pre/post bonding efficiency characteristic analysis of the bonded cell according to process conditions, compared the contact resistance.

Electrical Loss Reduction in Crystalline Silicon Photovoltaic Module Assembly: A Review

  • Chowdhury, Sanchari;Kumar, Mallem;Ju, Minkyu;Kim, Youngkuk;Han, Chang-Soon;Park, Jinshu;Kim, Jaimin;Cho, Young Hyun;Cho, Eun-Chel;Yi, Junsin
    • Current Photovoltaic Research
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    • v.7 no.4
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    • pp.111-120
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    • 2019
  • The output power of a crystalline silicon (c-Si) photovoltaic (PV) module is not directly the sum of the powers of its unit cells. There are several losses and gain mechanisms that reduce the total output power when solar cells are encapsulated into solar modules. Theses factors are getting high attention as the high cell efficiency achievement become more complex and expensive. More research works are involved to minimize the "cell-to-module" (CTM) loss. Our paper is aimed to focus on electrical losses due to interconnection and mismatch loss at PV modules. Research study shows that among all reasons of PV module failure 40.7% fails at interconnection. The mismatch loss in modern PV modules is very low (nearly 0.1%) but still lacks in the approach that determines all the contributing factors in mismatch loss. This review paper is related to study of interconnection loss technologies and key factors contributing to mismatch loss during module fabrication. Also, the improved interconnection technologies, understanding the approaches to mitigate the mismatch loss factors are precisely described here. This research study will give the approach of mitigating the loss and enable improvement in reliability of PV modules.

MEMS-based Direct Methanol Fuel Cells and Their Stacks for the Reduction of Cell-to-Cell Deviation and Interconnection Voltage Drop (단위 셀간 성능편차 및 접속접안 강하 초소화를 위한 극소형 직접메탄올 연료전지 스택의 설계 및 제작)

  • Seo, Young-Ho;Cho, Young-Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.10
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    • pp.981-985
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    • 2007
  • We present a MEMS-based portable Direct Methanol Fuel Cell (micro-DFMC), featured by a platinum sputtered microcolumn electrode and a built-in fuel chamber containing a limited amount of methanol fuel. Also presented is a micro-DMFC stack structure having a common electrolyte sandwiched by the microcolumn electrodes. The single cells with ME16 and PE16 electrodes show the maximum power densities of $31.04{\pm}0.29{\mu}W/cm^2$ and $9.75{\pm}0.29{\mu}W/cm^2$, respectively; thus indicating the microcolumn electrode (ME16) generates the power density (3.2 times) higher than the planar electrode (PE16). The single cell tests of ME16 and ME4 electrodes (Fig.8) show the maximum power of $31.04{\pm}0.29{\mu}W/cm^2$, and $25.23{\pm}2.7{\mu}W/cm^2$, respectively; thus demonstrating the increased window frame reduces the normalized standard power deviation (standard deviation over the average power). The normalized deviation of 0.11 in ME4 cell has been reduced to 0.01 in ME16 cell due to the increased window frames. The maximum power density of 4-cell stack is 15.7 times higher than that of the single cell. 4-cell stack produces the power capacity of 20.3mWh/g during 980min operation at the voltage of 450mV with the load resistance of $800{\Omega}$.

A study on the interconnection test to power distribution system of the fuel cell (연료전지의 배전계통 연계시험에 관한 연구)

  • Kim, Eung-Sang;Kim, Ho-Yong
    • Proceedings of the KIEE Conference
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    • 1994.07b
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    • pp.1373-1375
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    • 1994
  • We now expect the various dispersed generation system installation to the power distribution system in a unexpected manner. If so, the power utility may experience the several unexpected problems such as voltage variation, harmonic distortion etc. In order to test the various phenomena related to the fault, we developed the fuel cell simulator and fault simulator. Several kinds of fault cases are tried. Test results and analysis are shown in this paper.

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Study on Power Conditioning System for Fuel Cell Power Generation with 2-Stage DC-DC Converter and Inverter (2단 구성 DC-DC 컨버터와 인버터에 의한 연료전지발전 계통연계시스템 연구)

  • Ju, Young-Ah;Oh, Eun-Tae;Han, Byung-Moon;Lee, Jun-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.8
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    • pp.1551-1558
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    • 2009
  • This paper proposes a new power conditioning system for the fuel cell power generation, which consists of a LLC resonant DC-DC converter and 3-phase inverter. The LLC resonant converter boosts the fuel cell voltage of 26-48V up to 400V, using the hard-switching boost converter and the high-frequency ZVS half-bridge converter. The operation of proposed power conditioning system was verified through simulations with PSCAD/EMTDC software. The feasibility of hardware implementation was verified through experimental works with a laboratory prototype, which was built with 1.2kW PEM fuel-cell stack, 1kW LLC resonant converter, and 3kW PWM inverter. The proposed system can be utilized to commercialize a real interconnection system for the fuel-cell power generation.

Development of Simulation Model for Grid-tied Fuel-Cell Power Generation with Digital Controlled DC-DC Converter (디지털제어 DC-DC컨버터로 구성된 계통연계 연료전지발전 시뮬레이션모델 개발)

  • Ju, Young-Ah;Cha, Min-Young;Han, Byung-Moon;Kang, Tae-Sub;Cha, Han-Ju
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.58 no.9
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    • pp.1728-1734
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    • 2009
  • This paper proposes a new power conditioning system for the fuel cell power generation, which consists of a ZVS DC-DC converter and 3-phase inverter. The ZVS DC-DC converter with a digital controller boosts the fuel cell voltage of 26-50V up to 400V, and the grid-tie inverter controls the active power delivered to the grid. The operation of proposed power conditioning system was verified through simulations with PSCAD/EMTDC software. The feasibility of hardware implementation was verified through experimental works with a laboratory prototype, which was built with 1.2kW PEM fuel-cell stack, 1kW DC-DC converter, and 3kW PWM inverter. The proposed system can be utilized to commercialize an interconnection system for the fuel-cell power generation.

A Study on the Protection Method with Interconnection of Wind-Power Generation System (풍력발전시스템의 계통연계 보호방식에 관한 연구)

  • 김응상;김일동
    • Journal of Energy Engineering
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    • v.11 no.3
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    • pp.216-223
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    • 2002
  • Generation facilities of the power system are mainly classified into large-scale concentrated generation and small-scale dispersed generation, but generation planning of the Korea power system has been focusing on the large-scale generation so far. Recently, however, applications of dispersed generation sources including solar cell, fuel cell, wind power, etc. have been rapidly increasing and being strongly promoted, and such generation sources should be comprehensively considered in both planning and operating. Since it is not always possible that the dispersed generation alone meets all the load interconnected to it is especially when a fault occurs, interconnection into the existing utility is desirable and recommended. In relation to wind power generation systems interconnected at the low and extra high voltage levels, this paper performs the simulation and analysis of the system protection and suggests protection coordination plans on various faults which possibly occur.

Impact of Power System Interconnection to Embedded Generation and simulation (분산전원의 전력계통연계에 따른 영향 및 시뮬레이션)

  • Park, Jee-Woong;Kim, Jong-Hyung;Shin, Myong-Chul
    • Proceedings of the KIEE Conference
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    • 2002.11b
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    • pp.280-282
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    • 2002
  • As EG(Embedded Generation : photo-voltaic, wind, combined heat and power, fuel cell, small hydro etc.) grows fast in adopting to peak load reducing at the middle or the end of distribution system, there much has been interested in interconnection of EG. This paper discusses the various issue of a embedded generator to power system and shows the simulation of its various situation that could happen (focusing on load-flow by EG) by using a commercial software CYME(PSAF) for load-flow. With a result of above simulation, this paper shows a way of possible solution briefly.

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외부적 힘이 Solar Cell에 미치는 영향

  • Lee, Jun-Gi;Kim, Hyo-Jung;Choe, Byeong-Deok
    • Proceedings of the Korean Vacuum Society Conference
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    • 2012.02a
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    • pp.595-595
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    • 2012
  • 현재 대부분의 태양전지는 약 90% 이상이 si을 기판으로 제작되고 있다. Solar cell의 효율을 감소시키는 원인은 여러 가지가 있다. bulk life time 감소, 수분침투, 우박, 바람에 의한 영향들이 태양전지 효율을 감소시킨다. 모듈에 눈이 쌓이거나 바람이 불어 외부적 힘이 가해져 micro crack 가게 된다면 전체 모듈은 과부하와 발열 현상이 일어나고 interconnection 감소로 인하여 효율도 떨어지게 된다. 본 연구에서는 평균적인 효율이 17.5%, 크기가 6인치 단결정 태양전지에 일정 간격으로 힘을 가하여 파라미터 변화를 측정하였다. 두께가 $250{\mu}m$인 cell에 0.8lb에 힘을 가했을 때 cell이 파괴 되는 것을 알 수 있었다. 힘을 가해줄 수록 Voc와 Isc가 감소하는 경향성을 보였고 결국에 효율도 감소하였다. 또한 ANSYS 시뮬레이션을 사용하여 셀에 힘이 가해졌을 때 어떤 변화가 생기는 지 확인하였다. 시뮬레이션을 통하여 셀에 힘이 가해졌을 때 힘의 분포도, bowing 현상을 3D 그래프로 나타내었다. 힘이 세기가 강해질수록 bowing 현상은 심해졌고 힘의 분포도도 달라졌다.

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