• Title/Summary/Keyword: Cavity thickness

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A Passive Control of Cavity-Induced Pressure Oscillations Using Sub-Cavity System (보조공동계를 이용한 공동 유기 압력진동의 피동제어)

  • Kang, M.S.;Kwon, J.K.;Lee, J.S.;Kim, H.D.;Setoguchi, T.
    • 한국전산유체공학회:학술대회논문집
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    • 2008.03b
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    • pp.452-455
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    • 2008
  • A new passive control technique of cavity-induced pressure oscillations has been investigated numerically for a supersonic two-dimensional flow over open rectangular cavities at Mach number 1.83 just upstream of a cavity, in which a sub-cavity system is installed on the backward-facing step of the main cavity. A third-order TVD (Total Variation Diminishing) finite difference scheme with MUSCL is used to discretize the spatial derivatives in the unsteady compressible Navier-Stokes equations. The results obtained show that the present sub-cavity system is very effective in reducing cavity-induced pressure oscillations. The results also showed that the resultant amount of attenuation of cavity-induced pressure oscillations was dependent on the length and thickness of the flat plate, and also on the depth of the sub-cavity used as an oscillation suppressor.

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Influence of Mold Temperature on the Thickness of a Skin Layer and Impact Strength in the Microcellular Injection Molding Process (초미세 발포 사출공정에서 금형의 온도가 스킨층 두께와 충격강도에 미치는 영향)

  • Lee J.J.;Cha S.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.1630-1635
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    • 2005
  • The microstructure of the parts made by the microcellular injection molding process influence properties, including impact strength, tensile strength and density of material. Microstructure of microcellular plastics is divided into core foaming region and solid skin region. Core foaming region is influenced by pressure drop rate, viscosity and cell coalescence. However, actual mechanism of the skin layers is not known despite its importance. The study on the skin layer is getting important because foaming rate of the plastics is determined by the thickness ratio of the skin layer. Especially in case of large molded part, control of the skin layer is needed because skin layer thickness is changed largely. Therefore it is necessary to study variation in skin layer thickness with processing parameters. In this paper, the influence of temperatures in the mold cavity on the skin layer s thickness was also addressed. In addition, the relationship between the temperature distributions across cavity of the mold with impact strength on parts made with the microcellular injection molding process was addressed. In addition, the method to predict the variation in skin layer thickness with mold temperature is discussed.

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Axiomatic Design of Mold System for Advance of Foaming Magnitude (발포 배율의 향상을 위한 금형 시스템의 공리적 설계)

  • Hwang, Yun-Dong;Cha, Seong-Un
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.637-644
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    • 2001
  • Polymer materials have a lot of merits including the low cost and the easiness of forming. For these reasons they are widely using at many manufacturing industries. Microcellular foaming process appeared at MIT in 1980s to save a quantity of material and increase mechanical properties. There are many process variables in appling microcellular foaming process to the conventional injection molding process. They can be solved by using Axiomatic Design Method which is very useful design method for designing a new product. Its main character is scientific and analytical. The information about the thickness of cavity plays an important role in making an effective foam. The goal of this research is to design mold system for advance of foaming magnitude with axiomatic design method. There is a relation between the change of cavitys thickness and foaming magnitude made after inserting a gas. R/t is a conception that indicate proportion between radius and thickness of cavity in mold system. By means of SEM observation of side surface of cavity sample, foaming magnitude of polymer in microcellular foaming process is decreasing gradually as the value of R/t is increasing. In this paper, an advanced mold system was presented by mapping the relation between functional requirements and design parameters.

Manufacturing and Molding Technology of $500{\mu}m$ 8Cavity Injection Molding System (500um급 8캐비티 사출금형설계 제작 및 성형기술)

  • Lee, S.H.;Cho, K.H.;Lee, J.W.;Ko, Y.B.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.444-447
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    • 2008
  • Recently, the need of thin-walled injection molding and enhancement of its productivity is greatly increased. In this study, we designed and manufactured a injection molding system, which can mold a part with the thickness of $500{\mu}m$ and 8 cavity. And processing technique for the multi-cavity injection molding system, which is capable of mass productivity on the plastic parts, was considered. The problems of unbalance/imbalance on the molding process for the multi-cavity mold were predicted by numerical analysis using plastic injection molding commercial code. In addition, controllable system of melt front filling was introduced for a balanced filling using the mold temperature sensor on injection mold. It was shown that balanced filling with the suggested injection molding system was possible for $500{\mu}m$ plastic parts with 8 cavity layout.

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Modelling and experimental investigations on stepped beam with cavity for energy harvesting

  • Reddya, A. Rami;Umapathy, M.;Ezhilarasib, D.;Uma, G.
    • Smart Structures and Systems
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    • v.16 no.4
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    • pp.623-640
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    • 2015
  • This paper presents techniques to harvest higher voltage from piezoelectric cantilever energy harvester by structural alteration. Three different energy harvesting structures are considered namely, stepped cantilever beam, stepped cantilever beam with rectangular and trapezoidal cavity. The analytical model of three energy harvesting structures are developed using Euler-Bernoulli beam theory. The thickness, position of the rectangular cavity and the taper angle of the trapezoidal cavity is found to shift the neutral axis away from the surface of the piezoelectric element which in turn increases the generated voltage. The performance of the energy harvesters is evaluated experimentally and is compared with regular piezoelectric cantilever energy harvester. The analytical and experimental investigations reveal that, the proposed energy harvesting structures generate higher output voltage as compared to the regular piezoelectric cantilever energy harvesting structure. This work suggests that through simple structural modifications higher energy can be harvested from the widely reported piezoelectric cantilever energy harvester.

Control of the Unsteadiness of Supersonic Cavity Flows (불안정한 초음속 공동유동의 제어)

  • Kang, Min-Sung;Shin, Choon-Sik;Kwon, Joon-Kyeong;Kim, Heuy-Dong
    • Proceedings of the KSME Conference
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    • 2008.11b
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    • pp.2782-2787
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    • 2008
  • The subcavity passive control technique is used in present study. Cavity-induced pressure oscillation has been investigated numerically for a supersonic three-dimensional flow over rectangular cavities at Mach number 1.83 at the cavity entrance. Time dependent supersonic turbulent flow over cavity were examined by using the three-dimensional, mass-averaged Navier-Stokes equations based on a finite volume scheme and large eddy simulation. The results showed that the resultant amount of attenuation of cavity-induced pressure oscillations was dependent on the length and thickness of the flat plate.

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Detection of the Cavity Behind the Tunnel Lining by Single Channel Seismic and GPR Method (GPR 및 단일채널 탄성파탐사에 의한 터널라이닝 배면공동 조사)

  • Shin, Sung-Ryul;Jo, Chul-Hyun;Shin, Chang-Soo;Yang, Seung-Jin;Jang, Won-Yil
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.2 no.4
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    • pp.148-158
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    • 1998
  • Determining the thickness if concrete lining and detecting of the cavity where is located behind tunnel lining plays an important role in the safety diagnosis of tunnel structure and the quality control. In this study, we made use of GPR and seismic method in order to find the cavity or flaw. Although GPR is very useful method in the concrete lining without rebar, it is difficult to detect the cavity in the reinforced concrete lining. We applied mini-seismic method to the reinforced concrete lining. The obtained seismic data was processed by means of seismic section in time domain and image section of power spectrum in frequency domain using Impact-Echo method as well. The proposed method can accurately show the location and depth of the cavity in the reinforced concrete lining.

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Electromagnetic Resonant Transmission through Slits in a Cavity inside Conducting Screen of Finite Thickness (두께가 유한한 도체 스크린 내부 캐비티의 슬릿을 통한 전자파 공진 투과)

  • Lee, Jong-Ig;Cho, Young-Ki
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.21 no.10
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    • pp.1094-1102
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    • 2010
  • In this paper, the problem of electromagnetic transmission via slits in a cavity inside conducting screen of finite thickness is considered for the case that the TE(to the slit axis) polarized plane wave is incident on the slit in conducting screen. Using the method of moments the variations of the transmitted power through the slits are obtained and compared with those computed from an equivalent circuit constructed using an equivalent slit admittance. It is found that the effective slit width of a narrow slit, at resonance, becomes $1/{\pi}$ wavelengths independently of the actual slit width. The transmission resonance phenomena in the proposed geometry are explained in connection with the variations of an equivalent admittance of the slit in the cavity.

A Study on the Uniform Thickness Distribution in Superplastic Blow Forming Process (초소성 블로우 성형품의 두께분포 균일화 연구)

  • Lee, Jeong-Hwan;Kim, Hyeon-Cheol;Lee, Yeong-Seon;Lee, Sang-Yong;Sin, Pyeong-U
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.610-619
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    • 1998
  • The superplastic blow forming technology has advantages of cost reduction and low material consumption. compared to the conventional sheet metal forming technology due to the capability of precisely forming with high elongation and low flow stress. however it has a disadvantage that its partial thickness distribution is non-uniform. A processing technology like diaphragm forming has been developed even though it is difficult to prepare materials for superplastic blow forming. in this study a hemisphere forming of sheet before superplastic forming. It was found that the rotary forming material was less in quantity of cavitation at pole than that of hemisphere part that was superplastic formed without rotary forming treatment. Also discussed are the critical strain which is closely related to cavity shape and size.

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Study of Development for Multi-Cavity Preform Mold (Multi-Cavity Preform 금형시스템 개발에 관한 연구)

  • 서태일;허영무;이성희;이영훈;박용석
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.381-388
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    • 2003
  • The paper presents our study of development for multi-cavity preform mold system which consists of hot runner system and valve gate. For this purpose, stretching blow molding process and preform injection process were simulated by Polyflow and Moldflow. Based on various results of the preform injection process analysis, process planning was established. The sectional thickness distribution of preform was optimized. Preform injection mold system was designed by these technical analysis data. Finally, 24-cavity preform mold system was successfully developed.

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