• Journal of the Korean Society of Manufacturing Process Engineers
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• v.12 no.4
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• pp.114-122
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• 2013

This study introduces an optimization methodology for the determination of gate location that ensures the melt flow balance within a part cavity of injection mold. A new sequential direct-search scheme based on the recursive reduction of the designer-specified gate design area is developed, and it is integrated with a commercial flow simulation tool for optimization. To quantify the level of melt flow balance, we employ the maximum difference among the fill times for the melt fronts to reach the boundary elements of part cavity as objective function. The proposed methodology is successfully applied in the case study of melt flow balancing in molding of a bar code scanner model. The result shows that the melt flow balance at the optimized gate positions is significantly improved from that for the initial gate position.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.7 no.4
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• pp.622-632
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• 1995

The present numerical study is aimed to investigate time-dependent characteristics of a two-dimensional lid-driven square cavity flow of three high Reynolds numbers, $7.5{\times}10^3$, $10^4$ and $3{\times}10^4$. A conservative convection term on irregular grids was adopted by renewing the MAC type difference schemes on regular grids. Relaxation of velocity and pressure is implemented by SOLA algorithm. In case of $Re=7.5{\times}10^3$, flow behavior converges to steady state after a transient period. But for $Re=10^4$, periodic unsteady sinusoidal fluctuation of local velocity and kinetic energy is found and continuous movements of small eddies in the secondary flow regions are also discovered. Random generation of eddies and their active migrating behavior are detected for $Re=3{\times}10^4$, resulting in complete unsteady and non-linear flow characteristics. And, an organized structure similar to a Moffat vortex is also observed from the time-mean flow patterns. Furthermore, a typoon-like vortex(TLV) appears intemittently and rotates along the separation regions and boundary layers.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2004.03a
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• pp.62-68
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• 2004

A comprehensive numerical analysis has been carried out for both non-reacting and reacting flows in a scramjet engine combustor with and without a cavity. The theoretical formulation treats the complete conservation equations of chemically reacting flows with finite-rate chemistry of hydrogen-air. Turbulence closure is achieved by means of a k-$\omega$ two-equation model. The governing equations are discretized using a MUSCL-type TVD scheme, and temporally integrated by a second-order accurate implicit scheme. Transverse injection of hydrogen is considered over a broad range of injection pressure. The corresponding equivalence ratio of the overall fuel/air mixture ranges from 0.167 to 0.50. The work features detailed resolution of the flow and flame dynamics in the combustor, which was not typically available in most of the previous studies. In particular, the oscillatory flow characteristics are captured at a scale sufficient to identify the .underlying physical mechanisms. Much of the flow unsteadiness is related not only to the cavity, but also to the intrinsic unsteadiness in the flow-field. The interactions between the unsteady flow and flame evolution may cause a large excursion of flow oscillation. The roles of the cavity, injection pressure, and heat release in determining the flow dynamics are examined systematically.

• 한국연소학회:학술대회논문집
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• 2006.10a
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• pp.209-219
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• 2006

The supersonic combustion experiments are carried out using T3 free-piston shock tunnel. Different shock tube fill pressures have various inflow conditions. $15^{\circ}$ inclined hydrogen fuel injection is located before the cavity. Oblique shock is generated at the trailing edge of the cavity and reflects off the top and bottom wall. For non-reacting flow, static pressures in low equivalence ratio are similar to those in no fuel injection. As equivalence ratio is increased, static pressures are increased in the duct. In the similar equivalence ratio, static pressures are increased when total enthalpy is decreased. For reacting flow, the flame is occurred near the cavity. The combustion is weak locally in the middle of the duct. The up and down pressure distribution in the duct means that the supersonic combustion is generated.

• The KSFM Journal of Fluid Machinery
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• v.9 no.2 s.35
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• pp.39-43
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• 2006

The magnitude of the axial force acting on turbopump bearings has a great influence on the operational reliability and service life of a turbopump. In the turbopump under current investigation the cavity vanes are introduced to the pump shroud casing to control the axial thrust of the turbopump. To investigate the effect of the cavity vanes, 3D computational flow analyses for a propellant pump stage including an inducer, impeller, volute and secondary flow passages are performed with and without the vanes. The results show that the cavity vanes are very effective in reducing the magnitude of axial thrust without notable changes on the overall performance of the turbopump.

• Journal of the Korean Society of Combustion
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• v.12 no.1
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• pp.21-27
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• 2007

The supersonic combustion experiments are carried out using T3 free-piston shock tunnel. Different shock tube fill pressures have various inflow conditions. $15^{\circ}$ inclined hydrogen fuel injection is located before the cavity. Oblique shock is generated at the trailing edge of the cavity and reflects off the top and bottom wall. For non-reacting flow, static pressures in low equivalence ratio are similar to those in no fuel injection. As equivalence ratio is increased, static pressures are increased in the duct. In the similar equivalence ratio, static pressures are increased when total enthalpy is decreased. For reacting flow, the flame is occurred near the cavity. The combustion is weak locally in the middle of the duct. The up and down pressure distribution in the duct means that the supersonic combustion is generated.

• 유체기계공업학회:학술대회논문집
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• 2005.12a
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• pp.354-358
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• 2005

The magnitude of the axial force acting on turbopump bearings has a great influence on the operational reliability and service life of a turbopump. In the turbopump under current investigation the cavity vanes are introduced to the pump shroud casing to control the axial thrust of the turbopump. To investigate the effect of the cavity vanes, 3D computational flow analyses for a propellant pump stage including an inducer, impeller, volute and secondary flow passages are performed with and without the vanes. The results show that the cavity vanes are very effective in reducing the magnitude of axial thrust without notable changes on the overall performance of the turbopump.

• Journal of the Korean Society of Visualization
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• v.9 no.4
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• pp.22-27
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• 2011

In this study, we present methods of coupling a commercial code, ANSYS CFX, and the user Fortran codes for solving an unsteady electro-osmotic flow around a pair of electrodes, receiving DC, attached to the top and the bottom walls of a two-dimensional cavity. We developed a module of Fortran programs for solving the ion-transport equations as well as the Poisson equations for the potential to be used in coupling with the CFX. We present how the developed codes are applied to solving the transient DC electro-osmotic flow problem within a simple cavity. We also address various problems encountered during the development process and explain why such problems are raised.

• Journal of computational fluids engineering
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• v.16 no.1
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• pp.14-21
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• 2011

Super-cavitating flows around under-water bodies are being studied for drag reduction and dramatic speed increase. In this paper, high speed super-cavitating flow around a two-dimensional symmetric wedge-shaped body were studied using an unsteady Reynolds-averaged Navier-Stokes equations solver based on a cell-centered finite volume method. To verify the computational method, flow over a hemispherical head-form body was simulated and validated against existing experimental data. Various computational conditions, such as different wedge angles and caviation numbers, were considered for the super-cavitating flow around the wedge-shaped body. Super-cavity begins to form in the low pressure region and propagates along the wedge body. The computed cavity lengths and velocities on the cavity boundary with varying cavitation number were validated by comparing with analytic solution.

• International Journal of Fluid Machinery and Systems
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• v.5 no.2
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• pp.49-59
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• 2012

The present study is devoted to the influence of a superposed radial inflow in a rotor-stator cavity with a peripheral opening. The flow regime is turbulent, the two boundary layers being separated by a core region. An original theoretical solution is obtained for the core region, explaining the reason why a weak radial inflow has no major influence near the periphery of the cavity but strongly affects the flow behavior near the axis. The validity of the theory is tested with the help of a new set of experimental data including the radial and tangential mean velocity components, as well as three components of the Reynolds stress tensor measured by hot-wire anemometry. The theoretical results are also in good agreement with numerical results obtained with the Fluent code and experimental data from the literature.