• Title/Summary/Keyword: Cavitation flow

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Study on Flow Instability and Countermeasure in a Draft tube with Swirling flow

  • Nakashima, Takahiro;Matsuzaka, Ryo;Miyagawa, Kazuyoshi;Yonezawa, Koichi;Tsujimoto, Yoshinobu
    • International Journal of Fluid Machinery and Systems
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    • v.8 no.4
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    • pp.230-239
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    • 2015
  • The swirling flow in the draft tube of a Francis turbine can cause the flow instability and the cavitation surge and has a larger influence on hydraulic power operating system. In this paper, the cavitating flow with swirling flow in the diffuser was studied by the draft tube component experiment, the model Francis turbine experiment and the numerical simulation. In the component experiment, several types of fluctuations were observed, including the cavitation surge and the vortex rope behaviour by the swirling flow. While the cavitation surge and the vortex rope behaviour were suppressed by the aeration into the diffuser, the loss coefficient in the diffuser increased by the aeration. In the model turbine test the aeration decreased the efficiency of the model turbine by several percent. In the numerical simulation, the cavitating flow was studied using Scale-Adaptive Simulation (SAS) with particular emphasis on understanding the unsteady characteristics of the vortex rope structure. The generation and evolution of the vortex rope structures have been investigated throughout the diffuser using the iso-surface of vapor volume fraction. The pressure fluctuation in the diffuser by numerical simulation confirmed the cavitation surge observed in the experiment. Finally, this pressure fluctuation of the cavitation surge was examined and interpreted by CFD.

Numerical Simulation of Unsteady Cavitation in a High-speed Water Jet

  • Peng, Guoyi;Okada, Kunihiro;Yang, Congxin;Oguma, Yasuyuki;Shimizu, Seiji
    • International Journal of Fluid Machinery and Systems
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    • v.9 no.1
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    • pp.66-74
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    • 2016
  • Concerning the numerical simulation of high-speed water jet with intensive cavitation this paper presents a practical compressible mixture flow method by coupling a simplified estimation of bubble cavitation and a compressible mixture flow computation. The mean flow of two-phase mixture is calculated by URANS for compressible fluid. The intensity of cavitation in a local field is evaluated by the volume fraction of gas phase varying with the mean flow, and the effect of cavitation on the flow turbulence is considered by applying a density correction to the evaluation of eddy viscosity. High-speed submerged water jets issuing from a sheathed sharp-edge orifice nozzle are treated when the cavitation number, ${\sigma}=0.1$, and the computation result is compared with experimental data The result reveals that cavitation occurs initially at the entrance of orifice and bubble cloud develops gradually while flowing downstream along the shear layer. Developed bubble cloud breaks up and then sheds downstream periodically near the sheath exit. The pattern of cavitation cloud shedding evaluated by simulation agrees experimental one, and the possibility to capture the unsteadily shedding of cavitation clouds is demonstrated. The decay of core velocity in cavitating jet is delayed greatly compared to that in no-activation jet, and the effect of the nozzle sheath is demonstrated.

Numerical Cavitation Intensity on a Hydrofoil for 3D Homogeneous Unsteady Viscous Flows

  • Leclercq, Christophe;Archer, Antoine;Fortes-Patella, Regiane;Cerru, Fabien
    • International Journal of Fluid Machinery and Systems
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    • v.10 no.3
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    • pp.254-263
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    • 2017
  • The cavitation erosion remains an industrial issue for many applications. This paper deals with the cavitation intensity, which can be described as the fluid mechanical loading leading to cavitation damage. The estimation of this quantity is a challenging problem both in terms of modeling the cavitating flow and predicting the erosion due to cavitation. For this purpose, a numerical methodology was proposed to estimate cavitation intensity from 3D unsteady cavitating flow simulations. CFD calculations were carried out using Code_Saturne, which enables U-RANS equations resolution for a homogeneous fluid mixture using the Merkle's model, coupled to a $k-{\varepsilon}$ turbulence model with the Reboud's correction. A post-process cavitation intensity prediction model was developed based on pressure and void fraction derivatives. This model is applied on a flow around a hydrofoil using different physical (inlet velocities) and numerical (meshes and time steps) parameters. The article presents the cavitation intensity model as well as the comparison of this model with experimental results. The numerical predictions of cavitation damage are in good agreement with experimental results obtained by pitting test.

Cavitation Noise Prediction: Direct numerical simulation and Modeling (직접 수치 모사를 통한 캐비테이션 소음 예측 및 모델링)

  • Seo, Jung-Hee;Moon, Young-J.
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2929-2934
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    • 2007
  • Prediction methods for cavitation noise are presented. At first, direct numerical simulation of cavitating flow noise has been performed, and acoustic analogy equation based on the cavitation noise modeling is derived. For the direct numerical simulation, a density based homogenous equilibrium model is employed to simulate cavitating two-phase flow and the governing equations are solved with high-order numerical schemes to resolve cavitation noise. The compressible Navier-Stokes equations for mixture fluids are discretized with a sixth-order central compact scheme, and the steep gradient of flow variables and supersonic regions are treated with the selective spatial filtering technique. The direct simulation of cavitating flow noise is performed for a 2D circular cylinder at cavitation number 0.7 and 1. The far-field noise is also predicted with the derived analogy equation. Noise spectrum predicted with the equation is well compared with the result of direct numerical simulation and also agree well with the theory.

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Experimental Verification on the Effect of the Gap Flow Blocking Devices Attached on the Semi-Spade Rudder using Flow Visualization Technique (유동가시화를 이용한 혼-타의 간극유동 차단장치 효과에 관한 실험적 검증)

  • Shin, Kwangho;Suh, Jung-Chun;Kim, Hyochul;Ryu, Keuksang;Oh, Jungkeun
    • Journal of the Society of Naval Architects of Korea
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    • v.50 no.5
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    • pp.324-333
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    • 2013
  • Recently, rudder erosion due to cavitation has been frequently reported on a semi-spade rudder of a high-speed large ship. This problem raises economic and safety issues when operating ships. The semi-spade rudders have a gap between the horn/pintle and the movable wing part. Due to this gap, a discontinuous surface, cavitation phenomenon arises and results in unresolved problems such as rudder erosion. In this study, we made a rudder model for 2-D experiments using the NACA0020 and also manufactured gap flow blocking devices to insert to the gap of the model. In order to study the gap flow characteristics at various rudder deflection angles($5^{\circ}$, $10^{\circ}$, $35^{\circ}$) and the effect of the gap flow blocking devices, we carried out the velocity measurements using PIV(Particle Image Velocimetry) techniques and cavitation observation using high speed camera in Seoul National University cavitation tunnel. To observe the gap cavitation on a semi-spade rudder, we slowly lowered the inside pressure of the cavitation tunnel until cavitation occurred near the gap and then captured it using high-speed camera with the frame rate of 4300 fps(frame per second). During this procedure, cavitation numbers and the generated location were recorded, and these experimental data were compared with CFD results calculated by commercial code, Fluent. When we use gap flow blocking device to block the gap, it showed a different flow character compared with previous observation without the device. With the device blocking the gap, the flow velocity increases on the suction side, while it decreases on the pressure side. Therefore, we can conclude that the gap flow blocking device results in a high lift-force effect. And we can also observe that the cavitation inception is delayed.

Discharge Performance of Impinging Injector for Cavitating Flow

  • Cho, Won Kook;Ryu, Chul-Sung
    • International Journal of Aeronautical and Space Sciences
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    • v.5 no.1
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    • pp.1-5
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    • 2004
  • The discharge performance of an impinging-type injector for cavitating flow has been evaluated. The predicted discharge coefficient for cavitating flow agree s well with the measured data showing less than 2% discrepancy. For the case of non- cavitating flow analysis, the disagreement between CFD resu lts and the experimental data is 8%. The discharge coefficient for the cavitating flow decreases with decrea se in the Reynolds number. On the other hand, it increases slightly as the Reynolds number increases for the non-cavitating flow because of the reduced viscous effect. The incipience of cavitation is predicted to occur around the cavitation number of 1.3 for fixed Reynolds number flow. In this environment, the discharge performance is proportional to the cavitation number for cavitating flow while it is independent to the cavitation number for non-cavitating flow regime.

Rudder Gap Cavitation Suppression Using Gap Flow Blocking Devices

  • Oh, Jung-Keun;Lee, Chang-Min;Lee, Hee-Bum;Rhee, Shin-Hyung;Suh, Jung-Chun;Kim, Hyo-Chul
    • Journal of Ship and Ocean Technology
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    • v.12 no.4
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    • pp.20-31
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    • 2008
  • Development of rudder gap flow blocking device for lift augmentation and cavitation suppression is presented. In order to verify the performance of this device, cavitation visualization and surface pressure measurements were carried out in a cavitation tunnel. Numerical simulations were conducted using a computational fluid dynamics code for more rigorous verification. The new rudder system is equipped with cam devices, which effectively close the gap between the horn/pintle and movable wing parts. The experimental and computational results show that the proposed rudder system is superior to the conventional rudder systems in terms of the lift augmentation and cavitation suppression.

Suppression of Cavitation in Inducer by J-Groove (J-그루브에 의한 인듀서의 캐비테이션 억제)

  • Kurokawa, Junichi;Choi, Young-Do
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.776-781
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    • 2005
  • Cavitation is the most serious problem caused in developing high-speed turbopump, and use of an inducer is often made to avoid cavitation in main impeller. Thus, the inducer always operates under the worst condition of cavitation. If it could be possible to control and suppress cavitation in the inducer by some new device, it would also be possible to suppress cavitation occurring in all types of pumps. The purpose of our present study is to develop a new effective method of controlling and suppressing cavitation in an inducer using shallow grooves, named as "J-Groove", J-Groove is installed on the casing wall near the blade tip to use the pressure difference between high pressure region and low pressure region in the axial direction at the inlet of the inducer. The results show that proper combination of backward-swept inducer with J-Groove improves suction performance of turbopump remarkably in the range of partial flow rate as well as designed flow rate. The rotating backflow cavitation occurring in the range of low flow rate and the cavitation surge occurring in the vicinity of the best efficiency point can be almost fully suppressed by installing J-Groove.

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A Study on the Suppression of Cavitation in Inducer by J-Groove (J-그루브를 이용한 인듀서의 캐비테이션 억제에 관한 연구)

  • Choi, Young-Do;Kurokawa, Junichi
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.29 no.11 s.242
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    • pp.1239-1247
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    • 2005
  • Cavitation is the most serious problem in developing high-speed turbopump, and inducer is often used to avoid cavitation in main impeller. Thus, inducer is always operating in the worst .cavitation condition. If it is possible to control and suppress cavitation in inducer by some new device, it might be possible to suppress cavitation occurring in any type of pumps. The purpose of present study is to develop a new effective method of controlling and suppressing cavitation in inducer using shallow grooves, which is named 'J-Groove'. J-Groove is installed on the casing wall near the blade tip to use the pressure difference between high pressure region and low pressure region of the inducer in an axial direction. The results show that proper combination of backward-swept inducer with J-Groove improves suction performance of turbopump remarkably in the range of partial flow rate as well as designed flow rate. The rotating backflow cavitation occurring in the range of low flow rate and the cavitation surge occurring in the vicinity of the best efficiency point can be almost suppressed by installing J-Groove.

Prediction of Cavitation Occurrence in a Cryogenic Butterfly Valve by Flow Velocity (극저온 버터플라이 밸브의 유속에 따른 캐비테이션 발생 예측)

  • Kim, Seong-Dong;Kim, Beom-Seok;Choi, Young-Do;Lee, Young-Eo
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.6
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    • pp.923-930
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    • 2008
  • The butterfly valve is widely used in the industrial field as an on-off or a flow control valve. When the butterfly valve is used as a flow control valve. cavitation sometimes occurs in the range of high flow rate because of the small valve opening. Therefore. the pressure loss and the cavitation characteristics are investigated by use of a commercial CFD code. The results show that the possibility of cavitation occurrence in the cryogenic butterfly valve is very high in the case of valve opening angle below 10 degree and incident velocity over 6m/s. By increasing the inlet velocity at 10 degree of valve opening angle. the value of loss coefficient increased. However. by increasing the inlet velocity at 50 degree of valve opening angle. the value of loss coefficient decreased.