• Title/Summary/Keyword: Casting steel

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Oxidation of Organic Compounds through the Electrochemical Reaction Using $TiO_{2}$ Photocatalytic Membranes ($TiO_{2}$ 광촉매 막의 전기화학 반응에 의한 유기물의 산화)

  • 현상훈;이기홍
    • Membrane Journal
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    • v.6 no.2
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    • pp.101-108
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    • 1996
  • The oxidation/degradation efficiency of formic acid through the photoelectrochemical reaction has been investigated as a basic research in order to develope the process for degrading toxic organic compounds dissolved in water. A $TiO_{2}$ photoelectro-membrane reactor for purification of water, in which filtration as well as photoelectrocatalytic oxidation of organic compounds could be carried out simultaneously, was developed. Porous $SnO_{2}$ tubes prepared by slip casting and commercial porous stainless steel tubes, being electrically conductive, were used as not only supports but also working electrodes. The UV light with the wavelength of 365 nm was applied as a light source for photocatalytic reactions. The photoelectrocatatytic composite membranes were prepared by coating the support surface with the $TiO_{2}$ sol of pH 1.45. The oxidation efficiency of formic acid increased with the reaction time and the applied voltage, but was almost independent of the solution flux. The results showed that more than 90% of formic acid could he dograded at 27V using the $TiO_{2}$/stainless steel composite membrane, while about 77% in case of the $TiO_{2}/SnO_{2}$ Composite membrane. It was also concluded that the oxidation efficiencies of formic acid could be significantly improved by about 6~7 times by the photoelectrochemical reaction in comparison with those by the photocatalytic reaction only.

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Development of High Performance Intelligent Oxy-fuel Combustion Reheating Furnace (고성능 순산소 연소시스템의 가열특성에 대한 연구)

  • Lee, Sang-Jun;Noh, Dong-Soon;Kim, Hyouck-Ju;Lee, Eun-Kyung;Choi, Kyu-Sung;Ko, Chang-Buk;Lee, Sung-Soo
    • 한국연소학회:학술대회논문집
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    • 2004.11a
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    • pp.175-180
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    • 2004
  • Improving furnace efficiency is a high priority need for aluminum, glass, steel and other metal casting industries. Oxy-fuel combustion is considered to be one of the most effective method to improve thermal efficiency and reduce $NO_x$, SOx and $CO_2$ emissions for high temperature furnaces. The characteristics of an oxy-fuel flame, in particular its shape, radiation profile and exhaust gas composition are considerably different to those of an air-fuel burner. For this reason, a new approach is needed regarding factors such as burner design, power input levels, number and positioning strategies of burners and also control philosophies. In this paper will discuss the latest developments of high performance oxy-fuel combustion reheating furnace system. This high performance oxy-fuel combustion system will be shown to be technologically superior to other types of combustion systems in the areas of fuel efficiency, emissions and productivity.

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The Development of Aluminum Alloy Piston for Two-Stroke Cycle Engine by Powder Forging

  • Park, Chul-Woo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.1
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    • pp.173-177
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    • 2013
  • The purpose of this paper is to investigate the influences on mechanical properties of two-stroke cycle motor pistons manufactured by casting, conventional forging and powder forging, through the comparison of characteristics, merits and disadvantages of each forming technology. For each forming technology, the optimal process parameters were determined through the experiments for several conditions, and microstructure, hardness, tensile strength and elongation of pistons are compared and analyzed. In conventional forging process, material temperature was $460^{\circ}C$ and the die temperature was $210^{\circ}C$ for the Al 4032. The optimal condition was found as solution treatment under $520^{\circ}C$ for 5 hours, quenching with $23^{\circ}C$ water, and aging under $190^{\circ}C$ for 5 hours. In powder forging process, the proper composition of material was determined and optimal sintering conditions were examined. From the experiment, 1.5% of Si contents on the total weight, $580^{\circ}C$ of sintering temperature, and 25 minutes of sintering time were determined as the optimal process condition. For the optimal condition, the pistons had 76.4~78.3 [HRB] of hardness, and 500 [MPa] of tensile strength after T6 heat treatment.

Microstructural Control of Al-Sn Metal Bearing Alloy with Heat Treatment (열처리에 따른 메탈베어링용 Al-Sn 합금의 미세조직 제어)

  • Kim, Jin-Soo;Park, Tae-Eun;Hahn, Chun-Feng;Sohn, Kwang-Suk;Kim, Dong-Gyu
    • Journal of Korea Foundry Society
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    • v.29 no.1
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    • pp.45-51
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    • 2009
  • Conventionally, Al-Sn bearing manufacturing involves casting the Al-Sn alloy and roll-bonding to a steel backing strip. This article will describe the microstructural control of Al-Sn metal bearing alloy following heat treatment. When the pure aluminum rod dipped in the melt of tin maintained below the melting point of aluminum, the melting of aluminum was accelerated with penetration of tin along the grain boundary of aluminum. The length of plate-shaped eutectic tin was decreased with heat treatment time. With even longer heat treatment time over 1 hour the length of eutectic tin didn't decrease any more, while resulting in coarsening of aluminum matrix. Exuded liquid of eutectic tin was formed at the surface of Al-Sn alloy after heat treatment even at below eutectic temperature.

The Study of Load Test Method for In-Site Casting Pile In High Rise Building. (초고층에서의 현장타설말뚝 재하시험방법 고찰)

  • Kim, Dae-Hak;Hong, Young-Kil;Han, Sung-Moo;Gu, Ung-Hwoe;Park, Chan-Duck
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.03a
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    • pp.385-392
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    • 2008
  • Modern city have had a lot of high-rise building in high standards and multi-level performance. Using of city space reach better stages by using integration. These skyscraper have increased working load on ground. that building is efficiently designed for that soil capacity is well applied. With material side, big size pile, high strength concrete and high strength steel is used for that getting enough lobby space and resisting load increased of high-rise building. limit load test and load transmitted test can make soil capacity optimized. By the way, method of measuring pile capacity is more advanced and bigger. pile type applied by high rise building have underground excavation space, also reflect regional soil property and have some fact reviewed. A lot of high rise building recently is built as land mark in Seoul, Busan and Incheon. about method of measuring capacity of foundation pile, example of construction field is compared and reviewed.

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Flexural Behavior of Continuous Composite Bridges with Precast Concrete Decks

  • Chung, Chul-Hun
    • Journal of the Korea Concrete Institute
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    • v.15 no.4
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    • pp.625-633
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    • 2003
  • For the construction of open-topped steel box girder bridges, prefabricated concrete slab could offer several advantages over cast-in-situ deck including good quality control, fast construction, and elimination of the formwork for concrete slab casting. However, precast decks without reinforcements at transverse joints between precast slabs should be designed to prevent the initiation of cracking at the joints, because the performance of the joint is especially crucial for the integrity of a structural system. Several prestressing methods are available to introduce proper compression at the joints, such as internal tendons, external tendons and support lowering after shear connection. In this paper, experimental results from a continuous composite bridge model with precast decks are presented. Internal tendons and external tendons were used to prevent cracking at the joints. Judging from the tests, precast decks in negative moment regions have the whole contribution to the flexural stiffness of composite section under service loads if appropriate prestressing is introduced. The validity of the calculation of a cracking load fur serviceability was presented by comparing an observed cracking load and the calculated value. Flexural behavior of the continuous composite beam with external prestressing before and after cracking was discussed by using the deflection and strain data.

Structural performance of ferrocement beams reinforced with composite materials

  • Shaheen, Yousry B.I.;Eltaly, Boshra A.;Abdul-Fataha, Samer G.
    • Structural Engineering and Mechanics
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    • v.50 no.6
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    • pp.817-834
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    • 2014
  • An experimental program was designed in the current work to examine the structural behavior of ferrocement beams reinforced with composite materials under three point loadings up to failure. The experimental program comprised casting and testing of twelve ferrocement beams having the dimensions of 120 mm width, 200 mm depth and 1600 mm length. The twelve beams were different in the type of reinforcements; steel bars, traditional wire meshes (welded and expanded wire meshes) and composite materials (fiberglass wire meshes and polypropylene wire meshes). The flexural performances of the all tested beams in terms of strength, ductility, cracking behavior and energy absorption were investigated. Also all the tested beams were simulated using ANSYS program. The results of the experimental tests concluded that the beam with fiber glass meshes gives the lowest first crack load and ultimate load. The ferrocement beam reinforced with four layers of welded wire meshes has better structural behavior than those beams reinforced with other types of wire meshes. Also the beams reinforced with metal wire meshes give smaller cracks width in comparing with those reinforced with non-metal wire meshes. Also the Finite Element (FE) simulations gave good results comparing with the experimental results.

Mechanical Properties of Austempered Fe-2.0wt.%Si-0.3wt.%Mn Steel with various Carbon Contents (탄소함량 변화에 따른 오스템퍼드 Fe-2.0wt.%Si-0.3wt.%Mn 강의 기계적 성질)

  • Ha, Jong-Gyu;Shin, Sang-Yun;Lee, Do-Hoon;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.35 no.1
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    • pp.1-7
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    • 2015
  • In this study, we investigated the effect of carbon on mechanical properties with different austempering conditions of high carbon(0.7~1.3wt.%C)-2.0wt.%Si steels. The specimens were austenitized at 850, 925 and $1020^{\circ}C$, and austempered at 260, 320 and $380^{\circ}C$ for the various period of time from 3 min to 300 min. After heat treatment, the evolution of stage I and stage II was identified with optical microscope, XRD and hardness test. When the austempering temperature was $260^{\circ}C$, the microstructure consisted of the lower ausferrite while the upper ausferrite micro-structure was formed at $380^{\circ}C$. As the austempering temperature increases from 260 to $380^{\circ}C$, the tensile strength decreases and elongation increases. In addition, when carbon content increases, tensile strength and elongation decrease.

Comparative Study of Design Codes on the Transverse Steel Amount of Circular Reinfored Concrete Columns (철근콘크리트 원형단면교각의 횡방향철근량에 관한 설계비교)

  • 배성용;곽동일;김희덕
    • Journal of Ocean Engineering and Technology
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    • v.15 no.1
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    • pp.98-103
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    • 2001
  • This paper is conducted to compare the seismic design standard of a bridge column such as the Korean Bridge Design Standard(KBDS), EC 8, NZS 3101 and ATC 32. The KBDS adopted the seismic design requirements in 1992. The earthquake magnitude in Korea is compared with those in the west coast of the USA. It may be said that the current seismic design requirements of the KBDS provides design results, that are too conservative especially for transverse reinforcement details and amounts in reinforced concrete columns. This fact usually creates construction problems in concrete casting, due to congestion of transverse reinforcement. Furthermore, the effective stiffness; $I_{eff}$ depends on both the axial load P/$A_gF_{ck}$ and the longitudinal reinforcement ratio $A_{st}/A_g, so it is the conservative to use the effective stiffness I$_{eff}$ than the gross section stiffness Ig. Seismic design for the transverse reinforcement content of the concrete column was analyzed and considered to have an extreme-fiber compression strain, response modification factor, axial load and effective stiffness etc.c.

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Effect of Alloying Elements Si, S, Cu, Sn, and Ni on Oxidation of Low Carbon Steels between 1050 and 1180℃ in Air (저탄소강의 대기중 1050~1180℃의 산화에 미치는 합금원소 Si, S, Cu, Sn, Ni의 영향)

  • Bak, Sang Hwan;Lee, Dong Bok;Baek, Seon-Pil
    • Korean Journal of Metals and Materials
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    • v.48 no.8
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    • pp.749-756
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    • 2010
  • Low carbon steels were oxidized isothermally at 1050 and $1180^{\circ}C$ for 4 hr in air in order to determine the effect of alloying elements Si, S, Cu, Sn, and Ni on oxidation. For oxidation resistance of low carbon steels, the beneficial elements were Si, Cu, and Ni, whereas the harmful elements were S and Sn. The most active alloying element, Si, was scattered inside the oxide scale, at the scale-alloy interface, and as an internal oxide precipitate. The relatively noble elements such as Cu and Ni tended to weakly segregate at the scale-alloy interface. Sulfur and Sn were weakly, uniformly distributed inside the oxide scale. Excessively thick, non-adherent scales containing interconnected pores formed at $1180^{\circ}C$.