• Journal of the Korean Society for Heat Treatment
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• v.25 no.6
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• pp.292-298
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• 2012

In this study, Cu-2.5at.%Ni-1at.%Si alloys were fabricated by horizontal continuous casting system to improve the electrical conductivity and mechanical properties of Cu-Ni-Si alloy. Withdrawing speed was changed with 50, 100, 150 and 200 mm/min for the optimum manufacturing condition. Microstructure was observed using OM, FE-SEM and TEM. Electrical conductivity was measured by 4-point probe method and mechanical properties were tested. A horizontal continuous cast thin slab had sound macro and micro structures with partly crystallized structures. Electrical resistivity decreased with increasing annealing temperature from 250 to $850^{\circ}C$, with increasing annealing temperature The maximum hardness and tensile strength were Hv 130, 610 MPa at $550^{\circ}C$, respectively. With changing withdrawing speed from 50 to 150 mm/min, hardness, tensile strength, yield strength and elongation were Hv 60-65, 210-230 MPa, 65-75 MPa and 40-50%, respectively.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.34 no.7
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• pp.919-928
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• 2010

Four patterns for width adjustment were studied with an aim to increase the width-adjustment speed in continuous casting. The main goals are to minimize the actuating force of a WAM actuator, to develop a deformation analysis model of a solidified shell in the mold, and to induce the main limit factor for the speedup of width adjustment. On the basis of the width-adjustment experiment, the notable features of four patterns types were considered, and we compared the corresponding actuating forces. For comparing the driving forces of the patterns, during the experiment, the same casting speed was maintained for each pattern. To optimize the parameter of the deformation analysis model of the solidified shell, the experiment results were applied to them. To speed up width adjustment and to reduce the driving force, we controlled the pattern parameters. The most effective pattern was the fast-mode pattern, and the taper was the main parameter that helped reduce the driving forces during the motion of the actuator.

• Journal of Korea Foundry Society
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• v.20 no.5
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• pp.290-299
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• 2000

A three-dimensional model was developed in order to simulate heat and fluid flow of a continuous casting billet. The model was coded with the general-purpose CFD program FIDAP, using the finite element method. The present model consists of 2 individual calculation schemes, named model 1 and model 2. Mold region only was calculated to check the pouring stream through submerged nozzle with model 1. Entire region, which consists of mold, secondary cooling, radiation cooling was calculated to predict crater end position, temperature profile and solid shell profile(model 2). Standard $k-{\bullet}\hat{A}$ turbulence model has been applied to simulate the turbulent flow induced by submerged nozzle. Enthalpy method was adopted for the latent heat of solidification. Fluid flow in mushy zone was treated using variable viscosity approach. The more casting speed and superheat increased, the more metallurgical length increased. The shell thickness at the mold exit is proved to be mainly controlled by superheat by the present simulation. It may be concluded that the present model can be successfully applied far the prediction of heat and fluid flow behavior in the continuous casting process.

• Transactions of Materials Processing
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• v.23 no.2
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• pp.116-121
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• 2014

Low pressure die casting and flow forming have been successfully used to produce sound road wheels from magnesium alloy AM80. In the current study, high speed compression testing was initially conducted to simulate the flow forming of a Mg wheel. Subsequently the flow forming was simulated with "Forge$^{TM}$", an FEM software package. On the basis of flow forming simulations, the flow forming of the Mg wheel was performed under different conditions. For the flow forming experiments, the preform castings were made by low pressure die casting from AM80, a commercial magnesium alloy. In flow forming of the magnesium preform wheel, the flow forming of the Mg wheel was successfully accomplished when the feed rate was less than half that for the forming of an aluminum road wheel. The reduction in feed rate was 52%. Finally, a comparison with the flow forming simulations was made.

• Journal of the Korean Society for Precision Engineering
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• v.33 no.6
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• pp.469-475
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• 2016

In this work, casting processes, such as filling and solidification, were simulated in order to accurately predict volume shrinkage defects in large-sized sand gravity casting. Turbulent flow of melted materials and a difference of solidification speed can cause volume shrinkage defects. In order to solve this problem and to understand the phenomenon, a porous filter application was studied. Two different porosities of 10 and 20 p.p.i filters were introduced into the gating system, and in view of the results so far achieved, the defect was dramatically reduced by 22%, compared to that without the use of the filter.

• Journal of Korea Foundry Society
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• v.22 no.4
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• pp.174-183
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• 2002

Twin-roll process is a relatively new continuous casting process which can produce high-quality strip products directly, and solidification rate can reach $10^3$ to $10^4$ K/s, leading to fine and uniform microstructures with enhanced mechanical properties. The strip casting condition for producing fine Al-Sn alloy strip was obtained experimentally, and defects appearing on the strip was examined. Crack formation and surface quality of the strip was found to depend mainly on process parameters such as melt temperature, roller gap and rolling speed. Sn structure of network type was observed in Al-20Sn and Al-40Sn alloy strips, and cell spacing of Al-40Sn alloy was smaller than that of Al-20Sn. Banding strength of the heat treated specimens increased with increasing of soaking time and temperature, and bonding strength of Al-20Sn alloy was more superior than that of Al-40Sn alloy. However wear resistance of Al-40Sn alloy contained large amount of soft Sn which possess good anti-friction characteristics was superior than that of Al-20Sn alloy.

• Journal of the Korea Computer Graphics Society
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• v.18 no.4
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• pp.25-34
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• 2012

This paper presents a real-time GPU (graphics processing unit) ray casting scheme for rendering isosurfaces of BCC (body-centered cubic) volume datasets. A quartic spline field is built using the 7-direction box-spline filter accompanied with a quasi-interpolation prefilter. To obtain an interactive rendering speed on the graphics hardware, the shader code was optimized to avoid lookup table and conditional branches and to minimize data fetch overhead. Compared to previous implementations, our work outperforms the comparable one by more than 20% and the rendering quality is superior than others.

• Journal of Electrical Engineering and Technology
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• v.11 no.3
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• pp.639-643
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• 2016

This paper introduces the development process and investigation of a 60kW induction motor for electric vehicles. We present performance improvement in the induction motor of electric vehicle using copper die-casting based on a multi-gate process. Copper die-casting motors can reduce the size of the motor, the loss of the rotor, and material costs. We also introduce electromagnetic, thermal, mechanical design and analysis results that satisfy the design and the performance requirements. In order to analyze losses accurately of induction motor, commercial finite element analysis is done considering PWM voltage and thermal characteristics by using lumped-circuit parameters. Experimental tests are also carried out to validate the traction motor design.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.384-388
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• 1997

Recently,direct rolling process has been drawing increasing interests because production cost be greatly reduced by eliminating subsequent hot rolling processes. Such a process has been characterized to prosuce thin steel strip (thickness 1~5mm) directly from molten metal and to skip over the conventional hot rolling processes. However, since there are several process parameters, which affect the quality of product,and their relationship between the parametersare very complex,it is therefore very difficult to realize the process design and the quality control. To overcome these difficulties quantitative relationship between the parameters are investigated through a numerical analysis. Form these results, it is found that solidification final point is the most important paramter which is critical to quality of the strip. Also,the multiple regression model is obtianed to determine their relationship from the solidification final point and roll separating force which can be easily estimated

• Proceedings of the KIEE Conference
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• 1995.11a
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• pp.24-26
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• 1995

The Development of A.C. Induction Motor for Railway Rolling Stock. The traction motor is designed as 4-pole induction motor with self ventilation. The winding insulation is throughout of materials of class C. The rotor is designed as a squrrel rotor with copper bar and casting. The rotor speed is detected by means of a pulse generator. The newer tection motor have no casting(frame). Punched-in holes make up the air duct and transfer the heat losses in complete. Maximim motor rpm is higher due to rotor construction. New is the entry of water-cooled traction motors in urban, However the water cooling design in - unfortunately - not applicable in traction motor.