• Title/Summary/Keyword: Casting Simulation

Search Result 246, Processing Time 0.028 seconds

A Handover Scheme Using Bi-casting for Nested Mobile Networks (중첩된 이동 네트워크에서 바이캐스팅을 이용한 핸드오버 기법)

  • Ryu, Han-Kyu;Kim, Do-Hyeon;An, Beongku;Kim, Nam-Soo
    • Journal of Korea Multimedia Society
    • /
    • v.10 no.2
    • /
    • pp.226-235
    • /
    • 2007
  • Recently, the lETF NEMO working group on network mobility is standardizing a basic support for moving networks. We need a handover scheme for achieving the performance of transparency during the movement of mobile routers in nested mobile networks. But existing handover schemes for a mobile host are not suitable for network mobility because the packet transmission delay and traffic increase during mobile router's handover in nested mobile networks. Therefore, we propose a new seamless handover scheme using the bi-casting based on Mobile IPv6 for nested mobile networks in this paper. Compared with the handover schemes using bi-directional edge tunneling for host mobility support on simulation. And, the results show that the proposed handover scheme reduces the packet delay during a mobile router changes the point of attachment in nested mobile networks.

  • PDF

Burst Test of Cast Al-Alloy Casing for Liquid Rocket Engine Turbopump (액체로켓엔진 터보펌프 알루미늄합금 주조케이싱 파열시험)

  • Yoon, Suk-Hwan;Jeon, Seong-Min;Kim, Jin-Han
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2012.05a
    • /
    • pp.616-623
    • /
    • 2012
  • Turbopump is a key component in liquid rocket engines, and reducing weight while maintaining structural safety is one of the major concerns of turbopump designers. To reduce the weight aluminium alloy castings instead of steel casings are introduced. The casting process is especially useful for enhancement of productivity and for reduction of product costs. But, since castings are used in space vehicle engines, reliability cannot be compromised therefore proper design, production process and thorough investigation should be performed to ensure structural integrity. In this study inlet casings for a fuel pump are casted with A356.0-T6 alloy and using one of them a burst test is conducted to ensure structural integrity. Structural analysis is performed for simulation, and with multiple strain gages strains are measured and compared with predictions.

  • PDF

A study on the manufacturing of metal/plastic multi-components using the DSI molding (DSI 성형을 이용한 금속/플라스틱 복합 부품 제조에 관한 연구)

  • Ha, Seok-Jae;Cha, Baeg-Soon;Ko, Young-Bae
    • Design & Manufacturing
    • /
    • v.14 no.4
    • /
    • pp.71-77
    • /
    • 2020
  • Various manufacturing technologies, including over-molding and insert-injection molding, are used to produce hybrid plastics and metals. However, there are disadvantages to these technologies, as they require several steps in manufacturing and are limited to what can be reasonably achieved within the complexities of part geometry. This study aims to determine a practical approach for producing metal/plastic hybrid components by combining plastic injection molding and metal die casting to create a new hybrid metal/plastic molding process. The integrated metal/plastic hybrid injection molding process developed in this study uses the proven method of multi-component technology as a basis to combine plastic injection molding with metal die casting into one integrated process. In this study, the electrical conductivity and ampacity were verified to qualify the new process for the production of parts used in electronic devices. The electrical conductivity was measured, contacting both sides of the test sample with constant pressure, and the resistivity was measured using a micro ohmmeter. Also, the specific conductivity was subsequently calculated from the resistivity and contact surface of the conductor path. The ampacity defines the maximum amount of current a conductive path can carry before sustaining immediate or progressive deterioration. The manufactured hybrid multi-components were loaded with increasing currents, while the temperature was recorded with an infrared camera. To compare the measured infrared images, an electro-thermal simulation was conducted using commercial CAE software to predict the maximum temperature of the power loaded parts. Overall, during the injection molding process, it was demonstrated that multifunctional parts can be produced for electric and electronic applications.

A Water Model Study on Molten Metal Flow in Die Cavity of Die Casting (다이캐스트 주물의 금형공동내에서 탕류에 관한 수모델적 연구)

  • Kim, Myung-Jae;Choi, Hee-Ho;Cho, Nam-Don
    • Journal of Korea Foundry Society
    • /
    • v.14 no.6
    • /
    • pp.576-589
    • /
    • 1994
  • Water modeling experiments and computer simulation for the predictions of defects of die castings are very important to produce high quality castings with less cost. The relation between the variable air vent system and the characteristics of the fluid flow in the die cavity is studied by using water modeling tests, which give ideas on reasonable designing of die cavity, vent arrangement and gating system. In order to test the water modeling, injection is done by using water containing NaCl. Flow behaviors in cavities are visualized by high speed camera and video tape recorder, and local filling time is measured with electrode sensors. Special attention is paid to the configuration of die cavity. Simulated results by computer are examined and compared with the results of water modeling experiments. There are close correlations between the simulated results and water modeling ones.

  • PDF

The Shape Optimal Design of Shaft Serration Using Design of Experiment and Finite Element Method (실험계획법과 유한요소법을 이용한 주축계의 세레이션 형상 최적설계)

  • Kim, Eui-Soo;Kim, Byung-Min
    • Journal of the Korean Society for Precision Engineering
    • /
    • v.25 no.8
    • /
    • pp.72-79
    • /
    • 2008
  • To meet demand of big capacity and high speed rotation for washing machine, more stress from bending and twisting are complexly loaded onto the shaft supporting the horizontal drum, causing problems in fracture strength and fatigue life. Shafting system is mainly divided into flange and shaft. Shaft and flange connected by inserting shaft serration into flange on the process of die casting. When the system is operating, the gap is formed between serration and flange. But, Serration has various design factors and the optimal values can't be easily determined. Using a design of experiment (DOE) based on the FEM (Finite Element Method), this study was performed investigating the interaction effect between the various design factors as well as the main effect of the each design factor under bending, twist and vibration and proposed optimum design using box-behnken method among response surface derived from regression equation of simulation-based DOE.

An Adaptive Beam Tracing for Visual Simulation of Ray Propagation in Wireless Communications Systems

  • Makino, Mitsunori;Xiaoyi, Cao;Shirai, Hiroshi;Shinoda, Shoji;Kawakita, Kenji
    • Proceedings of the IEEK Conference
    • /
    • 2002.07a
    • /
    • pp.54-57
    • /
    • 2002
  • In this paper, an adaptive beam tracing method with revised subdivision technique is proposed, in which the beam is generated by a set of three rays. According to reflection and/or refraction of the rays on the buildings and/or ground, additional rays are generated adaptively and the beam is subdivided efficiently and automatically. After generation of the set of beams, we transform the electromagnetic wave propagation data into volume data. Then one can visualize the data of propagation with reflection, refraction and interaction in full three dimensional space at any viewpoint by the so-called ray casting algorithm, which is one of the most useful methods in compute. graphics(CG).

  • PDF

Study on Precipitation and Mechanical Properties of High Strength Invar Alloy (고강도 인바합금의 석출거동과 기계적 특성 연구)

  • Jeong, J.Y.;Lee, K.D.;Ha, T.K.;Jeong, H.T.
    • Transactions of Materials Processing
    • /
    • v.17 no.7
    • /
    • pp.507-510
    • /
    • 2008
  • Effect of V addition on the precipitation behavior and strength of Fe-36Ni based high strength Invar alloy for power transmission wire was investigated. Fe-36Ni Invar alloy plates were fabricated using conventional ingot casting followed by hot rolling. High strength can be obtained through precipitation hardening and strain hardening by cold rolling. Simulation using FactSage$^{(R)}$ revealed that equilibrium phases which can be formed are two kinds of MC-type precipitates, $Mo_{2}C$ and $M_{23}C_6$ carbide. The latter stoichiometric carbide was expected to be formed at relatively lower temperature of $800^{\circ}C$.

Analysis of Temperature dependent Thermal Expansion Behavior in MMCs for Electronic packaging (전자 패키징용 금속복합재료의 온도에 따른 열팽창 특성)

  • 정성욱;남현욱;정창규;한경섭
    • Proceedings of the Korean Society For Composite Materials Conference
    • /
    • 2002.05a
    • /
    • pp.73-76
    • /
    • 2002
  • This study developed SiC/Al composites for electronic packaging to which reinforcements were added with the volume fractions of 49%, 56% and 63% by the squeeze casting method. 0.8 wt.% of the inorganic binder as well as the $Al_2O_3$ fiber and SiC particles with the volume fraction of 1:10 were added to the SiC/Al composites For the produced SiC/Al composites, the CTEs (coefficients of thermal expansion) were measured from 30 to $300^{\circ}C$ and compared with the FEM numerical simulation to analyze the temperature dependent properties. The experiment showed the CTEs of SiC/Al composites that were intermediate values of those of Rule of Mixture and Turner's Model. The CTEs were close to Turner's Model in the room temperature and approached the Rule of Mixture as the temperature increases. These properties analyzed from the difference of the average stress acting between the matrix and the reinforcements proposed in this study

  • PDF

Analysis of the Solidification Process at a Vertical Wall With Thermal Contact Resistance (접촉열저항이 있는 수직벽에서의 응고과정 해석)

  • 이진호;모정하;황기영
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.19 no.1
    • /
    • pp.193-201
    • /
    • 1995
  • The role of thermal contact resistance between a casting and a metal mold as well as natural convection in the melt during solidification of a pure metal is numerically studied. Numerical simulation is performed for a rectangular cavity using the coordinate transformation by boundary-fitted coordinate and pure aluminum is used as the phase- change material. The influences of thermal contact resistance on the interface shape and position, solidified volume fraction, temperature field and local heat transfer are investigated.

Design and Fabrication of Strip Line Chip Filter for Mobile Communication (이동통신용 strip line 적층 칩 필터 설계 및 제작)

  • Yoon, Jung-Rag;Kim, Jee-Gyun;Lee, Seog-Won;Lee, Heun-Yong
    • Proceedings of the KIEE Conference
    • /
    • 1998.11c
    • /
    • pp.838-840
    • /
    • 1998
  • $BiNbO_4$ ceramics with 0.06wt% CuO, 0.1wt% $V_{2}O_{5}$ sintered at $900^{\circ}C$. The strip line chip filter has been design and fabricated by screen printing with silver electrode after tape casting. The characteristics of the fabricated filters were compared with the simulated results. In the strip line chip filter, insertion loss value of band pass width was 3.65[dB] and return loss was 8.9[dB] and center frequency was similar that simulation results.

  • PDF