• Journal of the Korean Ceramic Society
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• v.29 no.1
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• pp.15-22
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• 1992

The reason for permanent shrinking of recycled castable refractories from alumino-silicate waste refractories was investigated and the method to control shrinking is suggested in order to increase maximum service termperature. The porosity of castable refractories with waste material as large aggregate decreases after heat treatment because the porosity of waste refractories is greater than the of green material, in which CaO around large aggregate penetrates into aggregate and promotes liquid phase sintering. The shrinking of recycled castable refractories resulted in the decrease in porosity can be controled by addition of green kaolin chamotte as large aggregate. The shrinking of recycled castable refractories caused by the differences in densities of mineral phases before and after heat treatment can be controled by addition of kyanite. The use of green kaolin chamotte and kyanite increases the service temperature of recycled castable refractories up to 1500$^{\circ}C$.

• The Korean Journal of Ceramics
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• v.4 no.4
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• pp.345-351
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• 1998

Thermal shock resistance of $Al_2O_3$- and Fe-$Al_2TiO_5$-based Castable Refractories was studied using a central heating technique. Ring type specimens, 10mm thick and 20 and 100mm inner and outer diameters, respectively, were rapidly heated on the internal surface of the centre hole using a high power electrical heating element. The temperature field was measured experimentally and modelled using finite element analysis (FEA). The thermal stress field was also modelled using FEA. A radial notch was introduced to the ring specimens to enable calculation of the thermal stress intensity factors (SIF). A special LVDT device was incorporated in the thermal shock tester to monitor crack mouth opening displacement (COD). The thermal shock fracture initiation and crack propagation behaviour of the castable refractories were ascertained using the COD measurements and the fracture mechanics analysis data.

• Journal of the Korean Ceramic Society
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• v.36 no.8
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• pp.876-885
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• 1999

In order to develop high performance basic dam block for tundish vessel in steel-making binders and additives on hydration and thermal characteristics of magnesiz castable refractories were studied. Crack initiation and propagation in cement bonded magnesia castables due to slaking of magnesia clinker at drying process were suppressed by using spinel clinker instead of magnesia powder. In case of Na2O$.$2CaO$.$P2O5(NC2P) bonded castable crack initiation due to slaking of magnesia clinker did not occur but bending strength at high temperature was low. Mechanical properties of NC2P bonded castable refractories at high temperature were improved by using magnesia clinker that contains low SiO2 contents.

• Journal of the Korean Ceramic Society
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• v.27 no.7
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• pp.877-882
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• 1990

Effects of metallic Al powder addition on basic and thermal properties of castable refractories were investigated. Generally, low grade prooperties were obtained by metallic Al powder addition with the increase of temperature, comparing with those of non-addition of Al powder. Especially, Al addtion showed severe shrinkage, corrosiion and low strength above 1000$^{\circ}C$. As a result of Al addition, lower strength of and higher corrosion resistance were shown for 2% addition, but it was reversed for above 4% addition. It was found that Al addition was excellent in the explosive spalling test regardless of Al quantity.

• Resources Recycling
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• v.12 no.3
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• pp.46-53
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• 2003

Recycling of aluminum dross is an important issue in the secondary aluminum industries. In this study, aluminum dross generated in the domestic secondary aluminum industry was processed to use it as raw material for producing alumina refractories. Sample dross was classified according to its size. The dross smaller than 1 mm was leached with sodium hydroxide solution to extract the remained aluminum from the dross into the solution. and then aluminum hydroxide precipitate was recovered from the leach liquor. The waste residue in the leaching was washed, dried and roasted. Most remained metallic components in the residue was changed into oxide through the processes. The roasted dross was made into alumina castable refractories by mixing with aggregates and a binder. Bending strength of the tested castable specimen was over $25\;kg/\textrm{m}^2$ and compressive strength over $80\;kg/\textrm{cm}^2$, which satisfied the Korean Standard value respectively. From the results, it was suggested that this process could be applicable to recycling of aluminum dross.

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.25 no.1
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• pp.27-31
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• 2015

The degradation of refractories can be caused by erosion, friction of abrasive particles, as well as by corrosion by molten slag in the gasification reactors. There was little knowledge about the erosion of refractories so far. The castable refractories of which the maximum applying temperature of 1300 and $1500^{\circ}C$ were abraded using SiC particles varying the incidence angles. It was revealed that the maximum abrasion was occurred at the incidence angle of $60{\sim}75^{\circ}$ not at $90^{\circ}$ and thought that the porosity of the refractories was the principle factor.

• Proceedings of the Korean Ceranic Society Conference
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• 2000.04a
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• pp.115.2-115.2
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• 2000

• Proceedings of the Materials Research Society of Korea Conference
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• 2003.03a
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• pp.196-196
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• 2003

• Proceedings of the Korean Ceranic Society Conference
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• 2002.10a
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• pp.155.2-155
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• 2002

• Journal of the Korean Crystal Growth and Crystal Technology
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• v.27 no.2
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• pp.99-104
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• 2017

Refractories used in low-rank coal gasification reactors are usually exposed in a highly corrosive $H_2S$ gas at less than $1000^{\circ}C$, and their mechanical properties such as erosion resistance and fracture strength decline with the exposure time. However, the cause of the degradation of the mechanical properties has little reported yet. In this paper, two kinds of castable refractories with different refractoriness had been exposed in a $H_2O/N_2/H_2S$ mixed gas with high $H_2S$ content for 100 hours at $900^{\circ}C$, and the changes of microstructure, crystalline phases and erosion resistance were compared before and after the corrosion test. The weight of the refractories decreases due to the elution of silica in the specimens after the corrosion test. The capillary porosities of the samples are reduced, but the erosion resistance of the samples is fatally weakened after the corrosion test. There also are changes in constituent phases; dmitryivanovite ($CaAl_2O_4$) and amorphous silica ($SiO_2$) disappear, and gypsum ($CaSO_4{\cdot}2H_2OS$) and kaolinite ($Al_2Si_2O_5(OH)_4$) newly appear after the corrosion test. It is obvious that the phase change from dmitryivanovite that works as a binding agent in the castable refractory to gypsum is the main reason of the degradation of the erosion resistance, because the mechanical properties of gypsum are much poorer than those of dmitryivanovite.