• Title/Summary/Keyword: Cast microstructure

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Grain Control of Aluminum Alloys with Electromagnetic Stirring for Rheology Forging (레오로지 단조를 위한 전자교반응용 알루미늄 합금의 결정립 제어)

  • Oh S. W.;Ko J. H.;Kim T. W.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.350-353
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    • 2005
  • Microstructures according to experimental conditions (pouring temperature, stirring current and stirring time) and hardness according to aging time were investigated for A356 cast aluminum alloy and 7075 wrought aluminum alloy. In pouring temperature control, grains became larger and non-uniform at high temperature, however dendritic shapes were shown at lower temperature. In stirring current control, dendritic grains were not destroyed enough at lower current, however fine grains were agglomerated at higher current. And, in stirring time control, grains were more globular but grew larger and larger with the stirring time increasing.

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Joint characteristics of dissimilar formed Al alloys with fixed location of welded specimen by friction stir welding (접합시편의 고정위치에 따른 이종 알루미늄 합금의 마찰교반접합부특성)

  • 이원배;김종웅;연윤모;정승부
    • Proceedings of the KWS Conference
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    • 2003.05a
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    • pp.176-178
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    • 2003
  • The weld zone of dissimilar formed Al alloy exhibited the complex structure of the two materials and mainly composed of the retreating side material. The mechanical properties were also depended on the dominant microstructure of the weld zone with welding conditions. The different mechanical properties of weld zone with welding conditions were related to the behavior of the precipitates of wrought Al alloy and Si particles of cast Al alloy. The higher mechanical properties of weld were acquired when relatively harder material, wrought Al alloy, was fixed at the retreating side.

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High Temperature Oxidation Behavior of Mg-6%Al-1%Zn-1%CaO Alloys

  • Lee, Dong Bok;Kim, Min Jung
    • Journal of Surface Science and Engineering
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    • v.50 no.1
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    • pp.42-45
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    • 2017
  • The magnesium-base AZ61 alloy was cast while adding 1% CaO powder into the melt. It was hot extruded, and oxidized at $550-650^{\circ}C$ in air in order to study its microstructure and oxidation behavior. Initially added CaO powder reacted with Al in the melt to $Al_2Ca$ particles that aligned along the extrusion direction. The formed $Al_2Ca$ particles increased the oxidation resistance through forming the superficial CaO scale at the upper part of the thin MgO oxide scale.

FABRICATION OF GD CONTAINING DUPLEX STAINLESS STEEL SHEET FOR NEUTRON ABSORBING STRUCTURAL MATERIALS

  • Choi, Yong;Moon, Byung M.;Sohn, Dong-Seong
    • Nuclear Engineering and Technology
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    • v.45 no.5
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    • pp.689-694
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    • 2013
  • A duplex stainless steel sheet with 1 wt.% gadolinium was fabricated for a neutron absorbing material with high strength, excellent corrosion resistance, and low cost as well as high neutron absorption capability. The microstructure of the as-cast specimen has typical duplex phases including 31% ferrite and 69% austenite. Main alloy elements like chromium (Cr), nickel (Ni), and gadolinium (Gd) are relatively uniformly distributed in the matrix. Gadolinium rich precipitates were present in the grains and at the grain boundaries. The solution treatment at $1070^{\circ}$ for 50 minutes followed by the hot-rolling above $950^{\circ}$ after keeping the sheet at $1200^{\circ}$ for 1.5 hours are important points of the optimum condition to produce a 6 mm-thick plate without cracking.

New Surface Treatment Process in Magnesium Alloy for Wheelchair

  • Han, Byung-Kuk
    • Korean Journal of Materials Research
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    • v.23 no.2
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    • pp.112-115
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    • 2013
  • One of the most important characteristics of Mg alloys is the high ratio of strength to weight. This is why there is a high demand for applications with these alloys in the transportation industries to reduce the fuel consumption and to save energy. In addition, magnesium (and its alloys) is of considerable interest as a structural material, especially in the aerospace and automotive industries thanks to its low density. However, its major drawback is its high sensitivity to corrosion. Therefore, its use requires the application of a surface treatment. This study used a die-casted AZ91D Mg alloyand all the samples were annealed (in $120^{\circ}C$). The surface microstructure and phase distribution in thin-walled AZ91D magnesium components cast on a hot-chamber die-casting machine were investigated by optical microscopy and scanning electron microscopy. The reflectance differences in the bulk state comparison with the annealing state are caused by hydrogenation presence of the Mg layer under an oxidation surface layer.

High Toughness Silicon Nitride Material in Machining of Compacted Graphite Iron

  • Park, Kwon-Hee;Lee, Kern-Woo;Lee, Joo-Wan;Sharon, Moshe
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.861-862
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    • 2006
  • The suitable tools for CGI material has not been developed yet because of high hardness, high toughness and very low machininability compared to the grey cast iron. And the tool life has been decreased as the contents of Ti in CGI material. From this research, we were able to do the high speed machining by using high toughness silicon nitride ceramic tools. The silicon nitride ceramic tool grade was specially designed and prepared with microstructure of elongated grains with higher aspect ratio (c/a) than conventional one.

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Effect of the Solution Treatment & Aging Treatment on the Microstructure & Mechanical Property of 17-4 PH Stainless Steel (용체화처리 및 시효처리가 17-4 석출경화형 스테인레스강 정밀주조품의 미세조직 및 기계적 성질에 미치는 영향)

  • Yu, Sung-Kon;Lee, Kyong-Whoan;Ra, Tae-Yeob
    • Journal of Korea Foundry Society
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    • v.12 no.5
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    • pp.397-402
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    • 1992
  • The effect of the solution & aging treatment on the tensile strength, yield strength, elongation, reduction of area, hardness was studied in the 17-4 PH stainless steel. SEM pictures were also taken in order to examine the fracture surfaces and precipitated particles. X-ray diffraction patterns for the heat treated samples were also observed. Mechanical properties of the heat treated samples were superior to those of as cast samples. Tensile strength, yield strength, hardeness decreased with the increase of aging temperature. On the other hand, elongation and reduction of area increased as the aging temperature increased.

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Effect of Repeated Quenching Heat Treatment on Microstructure and Dry Sliding Wear Behaviour of Low Carbon PM Steel

  • Gural, Ahmet;Tekeli, Suleyman;Ozyurek, Dursun;Guru, Metin
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.570-571
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    • 2006
  • The mixed atomized iron powders with 0.3% graphite and 1% Ni powders were cold pressed and sintered at $1200^{\circ}C$ for 30 min under pure Ar gas atmosphere. Some of the sintered specimens were intercritically annealed at $760^{\circ}C$ and quenched in water (single quenching). The other sintered specimens were first fully austenized at $890^{\circ}C$ and water quenched. These specimens were then intercritically annealed at $760^{\circ}C$ and re-quenched in water. The experimental results showed that the wear coefficient effectively decreased in the double quenched specimen.

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The Effects of Mn and Cr Additions on the Microstructure of A356 Alloys Containing Impure Fe (불순 Fe를 함유한 A356 주조합금에서 미세조직 형성에 관한 Mn과 Cr의 효과)

  • Han, Sang-Won
    • Journal of Korea Foundry Society
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    • v.25 no.3
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    • pp.128-133
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    • 2005
  • The effects of Mn and Cr on the crystallization behaviors of Fe-bearing intennetallics in A356 alloy were studied. Coarse and acicular ${\beta}-Al_{5}$FeSi phase in A356-0.20wt.%Fe alloy was modified into small ${\alpha}$-Al(Fe,Mn)Si and ${\alpha}$-Al(Fe,Cr)Si phases in response to Mn and Cr addition, respectively. Increasing of Mn addition amount elevates the crystallizing temperature of ${\alpha}$-Al(Fe,Mn)Si and the Mn/Fe ratio in the ${\alpha}$-Al(Fe,Mn)Si. Cr is more effective to modify ${\beta}-Al_{5}$FeSi in comparison with Mn. ${\alpha}$-Al(Fe,Mn)Si phase had BCC/SC dual structure.

Effect of Al-5Ti-B on the Microstructure of Rheology Material (Al-5Ti-B가 레오로지 소재의 미세조직에 미치는 영향)

  • Yang Z.;Seo P. K.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.299-302
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    • 2005
  • Semisolid A356 slurries were prepared by electromagnetic stirring casting and by inoculation of Al-5Ti-B master alloy. As stirring time and addition of Al-5Ti-B are different, the grain size of the primary phase is different. Through the experiment of rheocast in a Buhler horizontal die casting machine, it was found that the finer the equiaxed primary dendrites, the smoother the die filling and better cast quality. Small equiaxed primary dendrite also results in less liquid segregation on the surface.

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