• Title/Summary/Keyword: Cast cracking

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Hardening Characteristics of Aluminum Alloy Surface by PTA Overlaying with Metal Powders (II) -Hardening charactersteristics and wear resistance of thicker surface alloyed layer- (플라즈마분체 오버레이법에 의한 알루미늄합금 표면의 경화특성에 관한 연구( II ) -후막 표면 합금화층의 경화특성과 내마모성-)

  • ;中田一博;;;松田福久
    • Journal of Welding and Joining
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    • v.12 no.4
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    • pp.102-109
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    • 1994
  • The thick and hard alloyed layer was formed on the surface of Aluminum Cast Alloy(AC2B) by PTA overlaying process with Cr, Cu and Ni metal powders under the condition of overlaying current 150A, overlaying speed 150mm/min and different powder feeding rate 5-20g/min. The characteristics of hardening and were resistance of alloyed layer have been investigated in relation to microstructure of alloyed layer. As a result, it was made clear that Cu powder was the most superier one in three metal powders used due to an uniform hardness distribution of Hv 250-350, good wear resistance and freedom from cracking in alloyed layer of which microstructure consisted of hypereutectic. On the contrary, irregular hardness distribution was usually obtained in Cr or Ni alloyed layers of which hardness was increased as Cr or Ni contents and reached to maximum hardness of about Hv 400-850 at about 60wt% Cr or 40wt% Ni in alloyed layer. However the cracking occurred in these alloyed layers with higher hardness than Hv 250-300 at more than 20-25wt% of Cr or Ni contents in alloyed layer. Wear rate of alloyed layer was decreased to 1/10 in Cu alloyed layer and 1/5 or 1/3 in Cr or Ni alloyed layer with same hardness of about Hv 300 in comparison with that of base metal at higher sliding speed.

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Damage and deformation of new precast concrete shear wall with plastic damage relocation

  • Dayang Wang;Qihao Han;Shenchun Xu;Zhigang Zheng;Quantian Luo;Jihua Mao
    • Steel and Composite Structures
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    • v.48 no.4
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    • pp.385-403
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    • 2023
  • To avoid premature damage to the connection joints of a conventional precast concrete shear wall, a new precast concrete shear wall system (NPSW) based on a plastic damage relocation design concept was proposed. Five specimens, including one monolithic cast-in-place concrete shear wall (MSW) as a reference and four NPSWs with different connection details (TNPSW, INPSW, HNPSW, and TNPSW-N), were designed and tested by lateral low-cyclic loading. To accurately assess the damage relocation effect and quantify the damage and deformation, digital image correlation (DIC) and conventional data acquisition methods were used in the experimental program. The concrete cracking development, crack area ratio, maximum residual crack width, curvature of the wall panel, lateral displacement, and deformed shapes of the specimens were investigated. The results showed that the plastic damage relocation design concept was effective; the initial cracking occurred at the bottom of the precast shear wall panel (middle section) of the proposed NPSWs. The test results indicated that the crack area ratio and the maximum residual crack width of the NPSWs were less than those of the MSW. The NPSWs were deformed continuously; significant distortions did not occur in their connection regions, demonstrating the merits of the proposed NPSWs. The curvatures of the middle sections of the NPSWs were lower than that of the MSW after a drift ratio of 0.5%. Among the NPSWs, HNPSW demonstrated the best performance, as its crack area ratio, concrete damage, and maximum residual crack width were the lowest.

An Experimental Study on Flexural Behavior of Steel Fiber Reinforced Ultra High Performance Concrete (강섬유로 보강된 초고성능 콘크리트의 휨 거동에 대한 실험 연구)

  • Yang, In-Hwan;Joh, Chang-Bin;Kang, Su-Tae;Kim, Byung-Suk
    • Journal of the Korea Concrete Institute
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    • v.21 no.6
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    • pp.737-744
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    • 2009
  • In this study, the flexural behavior of steel fiber reinforced ultra high performance concrete (UHPC) was investigated. It presents experimental results of steel fiber reinforced UHPC with steel fiber content of 2% by volume and steel reinforcement ratio of less than 0.02. This study aims at providing more information about UHPC beams in bending in order to establish a reasonable prediction model for flexural resistance and deflection in structural code in the future. The experimental results show that UHPC is in favor of cracking behavior and ductility of beams, and that the ductility indices range from 6.29 to 10.44, which means high ductility of UHPC. Also, the flexural rigidity of beam whose cast is begun from end of beam is larger than that of beam whose cast is begun from midspan of beam. This result represents that the flexural rigidity is affected by the placing method of UHPC.

A Study on the Temperature Crack Control for Analysis of Hydration Heat of Mass Concrete Transfer Girder with Design Strength $40N/mm^2$ (설계강도 $40N/mm^2$ 매스콘크리트인 전이층보의 수화열 해석을 통한 온도 균열 제어에 관한 연구)

  • Lee, Jong-Suk;Kim, Ju-Sang;Kang, Youn-Woo;Kim, Jae-Hwan;Lee, Sang-Soo;Song, Ha-Young
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2007.04a
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    • pp.33-36
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    • 2007
  • In order to select the optimum mix for the required fluidity and strength of mass concrete which is applied to transfer girder and to choose the optimum curing method depending on circumstances through hydration heat analysis of mass concrete, this study examined slump flow, air content and elapsed variation (0, 30, 60, 90) in unhardened concrete properties and reviewed compressive strength characteristics in hardening properties. And hydration heat analysis results through simulation are as follows; 1) Fluidity changes of unhardened concrete showed no significant difference, and those of elapsed variation also showed no difference but a bit of tendency to increase in comparison with the initial properties. 2) The higher the water-binder ratio was, the lower the compressive strength properties were, and the higher the fly ash replacement rate was, the lower the compressive strength development was. 3) In case of $Fc=40N/mm^2$, the optimum mix was fly ash replacement rate of 15% from water-binder ratio of 33.0%. 4) Hydration heat analysis results showed that in case of bundle cast, concrete temperature profile characteristics around transfer girder was unfavorable, and in case of separate cast, constant curing for at least seven days guaranteed thermal cracking index of 1.2.

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Shear Behavior of Large Prestressed Concrete Beams Cast with High Strength Concrete and the Effect of Draped Tendon on their Shear Behavior (고강도 대형 프리스트레스트 콘크리트 보의 전단거동과 경사진 프리스트레싱 긴장재의 영향)

  • Kim Kang-Su
    • Journal of the Korea Concrete Institute
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    • v.17 no.6 s.90
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    • pp.963-974
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    • 2005
  • This paper presented four shear test results from experimental tests of two large prestressed concrete beams cast with high strength concrete. In particular, this experiment investigated the effects of draped strands on shear behavior of these full-scaled beams. This study indicated that the use of draped strands increased the ultimate shear capacity as well as the web-shear cracking load. The test results also showed that draped strands reduced strand slip at ends of beams, which represented that these strands were effective to relieve the anchorage stresses. The test results were compared to predictions by two major codes; ACI 318-02 Building Code and AASHTO LRFD(2002). The shear design provisions in these codes provided conservative results on the shear strengths of all test specimens with reasonable margins of safety, and these provisions were particularly more conservative for test specimens having draped strands.

Flexural Test on Composite Deck Slab Produced with Extruded ECC Panel (압출성형 ECC 패널을 이용하여 제작된 복합바닥슬래브의 휨 거동)

  • Cho, Chang-Geun;Han, Byung-Chan;Lee, Jong-Han;Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.22 no.5
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    • pp.695-702
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    • 2010
  • This paper presents a reinforced concrete composite deck slab system newly developed using a high ductile ECC extrusion panel. In the construction practice, the cracking of reinforced concrete slab often becomes a problem especially in parking garages, underground structures, and buildings. The ECC panel manufactured by extrusion process as a precast product has not only a high-quality in control of cracking but also a merit in applying the construction of concrete slab because the use of ECC panel can realize a formless or half-precast construction with cast-in-place concrete. In the newly developed deck slab system, the ECC extrusion panel is located in the bottom of slab with the thickness of 10 mm, reinforcements are assembled and located on the ECC panel, and finally the topping concrete is placed in the field. In order to evaluate the newly developed slab system, experimental works by four point bending test are conducted to compare with the conventional reinforced concrete slab system. From experiment, the developed deck slab system using a ECC panel gives many improved performances both in control of bending cracking and in load-carrying capacities of slabs.

Continuity for Double Tee Slabs (더블티 슬래브의 연속화)

  • 유승룡
    • Journal of the Korea Concrete Institute
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    • v.13 no.2
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    • pp.99-106
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    • 2001
  • The main objective of this study is to develop a continuity of double tee slab with two modified dap-ends to solve the problems of excessive moment, slab depth, deflection, and joint cracking in the original simply supported double tee slab systems. The modified joint is produced in a combination with two slabs with modified dap and one rectangular beam. The modified joint can be justified as following different merits. The span capacity for a design load is increased, while the deflection of the slab is decreased due to the decrease of positive moment at the center span of the slab. The joint cracking between slab and beam, which occur frequently in the original slab systems of double tee will be reduced. No more additional form work is needed to cast topping concrete for continuity. Three point loading tests are performed on the specimens with a variable of an amount of main longitudinal reinforcement to evaluate flexural and shear behavior. Following conclusions are obtained from the experimental investigation. The continuity of double tee slab effectively is provided by placing longitudinal steel reinforcement in the topping concrete over the connection, and generally leads to an increase in span capacity of double tee slabs with reduced deflection. It is more effective to control the initial cracking at the connection than that of some simply supported double tee slab systems.

Mechanical Properties and Microstructure of Mg-Zn-(Mn)-Ca Alloys (Mg-Zn-(Mn)-Ca 합금의 미세조직 및 기계적성질)

  • Eom, Jeong-Pil;Cha, Dong-Deuk;Lim, Su-Guen;Hur, Bo-Young
    • Journal of Korea Foundry Society
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    • v.17 no.6
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    • pp.592-597
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    • 1997
  • The microstructure and tensile properties of Mg-Zn-Ca and Mg-Zn-Mn-Ca alloys have been investigated. The alloys were obtained by melting in a low carbon crucible coated with boron nitride under an Ar gas atmosphere to prevent oxidation and combustion. The Mg alloy melt was cast into the metallic mold at room temperature, and cooling part was located at the bottom of mold. The phase formed during solidification of the Mg-Zn-(Mn) alloys containing 0.5%Ca is $Ca_2Mg_6Zn_3$. The yield strength and ultimate tensile strength of the alloys increased with increasing Zn content, but the ductility did not change with increasing Zn content. The addition of Mn improves the yield strength and ultimate tensile strength of the alloys, but the ductility did not change. Tensile fracture of the alloys revealed brittle failure, with cracking along the $Ca_2Mg_6Zn_3$ phase. The variation of stress with strain obeyed the relationship of the ${\sigma}=K{\varepsilon}^n$.

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Torsional behaviour of reinforced concrete beams retrofitted with aramid fiber

  • Kandekar, Sachin B.;Talikoti, Rajashekhar S.
    • Advances in concrete construction
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    • v.9 no.1
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    • pp.1-7
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    • 2020
  • Retrofitting is an alteration of existing member or component of the structure. In civil engineering point of view, it is called strengthening of the old structure. Deterioration of structures may be due to aging, corrosion, failure of joints, earthquake forces, increase in service loads, etc. Such structures need urgent repair, retrofitting and strengthening to avoid collapse, cracking and loss in strength or deflection. Advanced techniques are required to be developed for the repair of structural components to replace conventional techniques. This paper focuses exclusively on torsional behaviour of Reinforced Concrete (RC) beams and retrofitted RC beams wrapped with aramid fiber. Beams were retrofitted with aramid fiber by full wrapping and in the form of 150 mm wide strips at a spacing of 100 mm, 150 mm, 200 mm respectively using epoxy resin and hardener. A total 15 numbers of RC beams of 150 mm×300 mm×1300 mm in size were cast, 3 beams are tested as control specimens, and 12 beams are tested for torsion up to the failure and then retrofitted with aramid fiber. Experimental results are validated with the help of data obtained by finite element analysis using ANSYS. The full wrapping configuration of aramid fiber regains 105% strength after retrofitting. With the increase in spacing of fabric material, torsional strength reduces to 82% with about 45% saving in material.

Dynamic responses of shield tunnel structures with and without secondary lining upon impact by a derailed train

  • Yan, Qixiang;Li, Binjia;Deng, Zhixin;Li, Bin
    • Structural Engineering and Mechanics
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    • v.65 no.6
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    • pp.741-750
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    • 2018
  • The aim of this study was to investigate the mechanical responses of a high-speed railway shield tunnel subjected to impact by a derailed train, with emphasis on the protective effect of the secondary lining. To do so, the extended finite element method was used to develop two numerical models of a shield tunnel including joints and joint bolts, one with a cast-in-situ concrete secondary lining and one without such a lining. The dynamic responses of these models upon impact were analyzed, with particular focus on the distribution and propagation of cracks in the lining structures and the mechanical responses of the joint bolts. The numerical results showed that placing a secondary lining significantly constricted the development of cracking in the segmental lining upon the impact load caused by a derailed train, reduced the internal forces on the joint bolts, and enhanced the safety of the segmental lining structure. The outcomes of this study can provide a numerical reference for optimizing the design of shield tunnels under accidental impact loading conditions.