• Title/Summary/Keyword: Cast Steel

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Evaluation of Applicability of Steel-pipe Energy Piles Through Thermal Performance Test (TPT) (현장 열성능 평가시험을 통한 강관 에너지파일의 적용성 평가)

  • Lee, Seokjae;Choi, Hangseok
    • Journal of the Korean Society for Geothermal and Hydrothermal Energy
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    • v.18 no.2
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    • pp.1-9
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    • 2022
  • A novel steel-pipe energy pile is introduced, in which the deformed rebars for main reinforcing are replaced with steel pipes in a large diameter cast-in-place energy pile. Here, the steel pipes act as not only reinforcements but also heat exchangers by circulating the working fluid through the hollow hole in the steel pipes. Under this concept, the steel-pipe energy pile can serve a role of supporting main structures and exchanging heat with surrounding mediums without installing additional heat exchange pipes. In this study, the steel-pipe energy pile was constructed in a test bed considering the material properties of steel pipes and the subsoil investigation. Then, the thermal performance test (TPT) in cooling condition was conducted in the constructed energy pile to investigate thermal performance. In addition, the thermal performance of the steel-pipe energy pile was compared with that of the conventional large diameter cast-in-place energy pile to evaluate its applicability. As a result, the steel-pipe energy pile showed 11% higher thermal performance than the conventional energy pile along with much simpler construction processes.

Development of Phased Array Ultrasonic Testing Technique for Nuclear Power Plant Cast Piping Weld (원자력발전소 주조 배관 용접부 위상배열 초음파검사 기술 개발)

  • Yoon, Byungsik;Yang, Seunghan;Kim, Yongsik
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.6 no.1
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    • pp.16-22
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    • 2010
  • Cast austenitic stainless steel(CASS) is used in the primary cooling piping system of nuclear power plant for it's relative low cost, corrosion resistance and easy of welding. However, the coarse-grain structure of cast austenitic stainless steel can strongly affect the inspectability of ultrasonic testing. The major problems encountered during inspection are beam skewing, high attenuation and high background noise of CASS component. So far, the best inspection performance involving CASS components have been achieved using low frequency TRL(Transmitter/Receiver side-by-side L wave) angle beam probe. But TRL technique could not detect shallow defect and it contains an uncertainty for sizing capability. Currently, most of researchers are studying to overcome these challenge issue. In this study, low-frequency phased array TRL technique used to detect and sizing the flaws in CF8A cast austenitic stainless steel.As conclusion, we could detect and size not only axial flaw but also circumferential flaw using low frequency phased array technique.

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Effects of Additional Elements of the Mechanical Properties of HSLA Cast Steels (HSLA 주강의 기계적 성질에 미치는 첨가원소의 영향)

  • Park, Jai-Hyun;Kim, In-Bae
    • Journal of Korea Foundry Society
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    • v.20 no.5
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    • pp.307-315
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    • 2000
  • The effects of additional elements on the mechanical properties of HSLA cast steels such as hardness, tensile strength and charily impact energy have been investigated. Test results showed the mechanical properties of HSLA cast steels were superior to those of C-Mn cast steels. In case of the HSLA cast steels, HSLA cast steels with all addition of Nb, V, and Ti had more excellent tensile strength than those with individual addition of Nb, V, or Ti. The tensile strengths of HSLA cast steels were increased as the Mo contents were increased from 0.25% to 0.5%. These are attributed to the solution hardening and the change of the precipitation kinetics of NbC due to increased Mo contents. The tensile strength of HSLA cast steel was remarkablely increased as the manganese contents were increased from 0.65% to 1.2% and 1.5%, respectively. However, the optimum composition of HSLA cast steels to obtain the best compromise between tensile strength and charily impact energy compared to C-Mn cast steel was the additions of0.1% C and 1.2% Mn.

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Analysis of Strengthening Structures of Steel Manhole Cover (강재 맨홀뚜껑의 보강구조 해석)

  • Kim, Heung-Kyu;Yang, Young-Soo;Bae, Kang-Yul
    • Journal of Welding and Joining
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    • v.32 no.2
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    • pp.54-62
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    • 2014
  • Manhole cover, which is usually made of grey cast iron and consists of frame and cover, should have enough strength to support the heavy traffic load. The manhole cover made of cast iron has heavy weight to handle manually and is vulnerable to impact force with its brittle characteristics. Moreover, its production process of casting has been regulated in terms of environmental pollution. In this study, steel manhole cover is proposed to substitute the cast cover with a series of structural analyses to confirm its strength to support the test load for manhole cover. The cover of the proposed steel manhole cover is made of thin circular pate and stiffeners below the plate. Rectangular columns and hollow circular plate were selected for the shape of the stiffener. In order to give enough strength for the cover to behave within elastic range in the loading, strengthening structures of the cover were varied with increasing the number and the size of the stiffeners. The results of the analyses revealed that when both the hollow circular stiffener and cross stiffeners were additionally applied at the same time to the steel cover with longitudinal stiffeners, the maximum stress level in the cover could be reduced to that level presented in the cast cover.

Static behavior of bolt connected steel-concrete composite beam without post-cast zone

  • Xing, Ying;Zhao, Yun;Guo, Qi;Jiao, Jin-feng;Chen, Qing-wei;Fu, Ben-zhao
    • Steel and Composite Structures
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    • v.38 no.4
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    • pp.365-380
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    • 2021
  • Although traditional steel-concrete composite beams have excellent structural characteristics, it cannot meet the requirement of quick assembly and repair in the engineering. This paper presents a study on static behavior of bolt connected steel-concrete composite beam without post-cast zone. A three-dimensional finite element model was developed with its accuracy and reliability validated by available experimental results. The analysis results show that in the normal service stage, the bolt is basically in the state of unidirectional stress with the loss of pretightening can be ignored. Parametric studies are presented to quantify the effects of the post-cast zone, size and position of splicing gap on the behavior of the beam. Based on the studies, suggested size of gap and installation order were proposed. It is also confirmed that optimized concrete slab in mid-span can reduce the requirement of construction accuracy.

Development of Cast Rolls by Horizontal Spin Casting Method (수평원심주조법에 의한 주조롤 개발)

  • Suh, Y.C.;Park, J.W.;Kim, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.04a
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    • pp.111-114
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    • 2009
  • Production of rolled steel has been growing partly supported by the advancement of rolls and rolling mills. Aiming at the further improvement in roll performance, various new techniques such as centrifugal casting, double poured casting cast steel, special build-up making, etc. have been introduced in the field of roll manufacture in these several years. The present paper describes the development of horizontal cast rolls(sleeve and indefinite chilled roll) made by Hyundai Steel and the results of mill tests. The developed roils are contributing the improvement of final products.

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Study on the Fabrication of a Large Steel Ingot with the Ultra Clean and Low Hot Top Ratio (저압탕 고청정 대형 잉고트 제조 연구)

  • Oh, S.H.;Lee, D.H.;Kim, N.S.;NamKung, J.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.91-93
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    • 2009
  • A large steel ingot needs to be larger and larger in size and an ultra high clean, no defect in quality with a low hot top ratio for the resent heavy industry. The demands are very difficult to achieve simultaneously because of their contradictive effect to each other in results. In this study, 30ton steel ingot was cast in a foundry with an optimized design parameter of cast mold and cast process conditions for the low hot top ratio, 12%. The cast ingot was analyzed in macro defect, segregations, and cleanness. No macro defect was founded in central surface of the ingot. The degree of segregation and cleanness are in the controlled range with a sound quality.

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Evaluation of Tensile Properties of Cast Stainless Steel Using Ball Indentation Test

  • Kim Jin Weon
    • Nuclear Engineering and Technology
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    • v.36 no.3
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    • pp.237-247
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    • 2004
  • To investigate the applicability of automated ball indentation (ABI) tests in the evaluation of the tensile properties of cast stainless steel (CSS), ABI tests were performed on four types of unaged CSS and on 316 stainless steel, all of which had a different microstructure and strength. The reliability of ABI test data was analyzed by evaluating the data scattering of the ABI test and by comparing tensile properties obtained from the ABI test and the tensile test. The results show that the degree of scattering of the ABI test data is reasonably acceptable in comparison with that of standard tensile data, when two points data that exhibit out-of-trend are excluded from five to seven points data tested on a specimen. In addition, the scattering decreases slightly as the content of ${\delta}-ferrite$ in CSS increases. Moreover, the ABI test can directly measure the flow parameters of CSS with error bounds of about ${\pm}10\%$ for the ultimate tensile stress and the strength coefficient, and about ${\pm}15\%$ for the yield stress and the strain hardening exponent. The accuracy of the ABI test data is independent of the amount of ${\delta}-ferrite$ in the CSS.

Microstructure and High Temperature Deformation Behavior of Heat Resistant Stainless Steel for a Retort (열환원반응관용 내열강의 미세조직과 고온변형거동)

  • Choi, G.S.;Ha, T.K.
    • Transactions of Materials Processing
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    • v.22 no.3
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    • pp.165-170
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    • 2013
  • High temperature deformation behavior of a heat-resistant duplex stainless steel, used as a retort in the Pidgeon process for Mg production, was investigated in this study. 25Cr-8Ni based duplex stainless steels were cast into rectangular ingots, with dimensions of $350mm{\times}350mm{\times}100mm$. Nitrogen and yttrium were added at 0.3wt.% each to enhance the heat-resistance of the steel. Phase equilibrium was calculated using the thermodynamic software FactSage$^{(R)}$ and the database of FSStel. For comparison, cast 310S steel, a widely used heat-resistant austenitic stainless steel, was also examined in this study. Dilatometry was conducted on the as-cast ingots for the temperature range from RT to $1200^{\circ}C$ and the thermal expansion coefficients were evaluated. The nitrogen addition was found to have an effect on the thermal expansion behavior for temperatures between 800 and $1000^{\circ}C$. High temperature tensile and compression tests were conducted on the ingots for temperatures ranging from 900 to $1230^{\circ}C$, which is the operation temperature employed in Mg production by the Silico-thermic reduction process. The steel containing both N and Y showed much higher strength as compared to 310S.