• Title/Summary/Keyword: Cast Steel

Search Result 494, Processing Time 0.027 seconds

Shear Strength of Steel Fiber Concrete - Plain Concrete Composite Beams (강섬유보강 콘크리트와 일반 콘크리트 합성보의 전단강도)

  • Kim, Chul-Goo;Park, Hong-Gun;Hong, Geon-Ho;Kang, Su-Min
    • Journal of the Korea Concrete Institute
    • /
    • v.27 no.5
    • /
    • pp.501-510
    • /
    • 2015
  • Composite construction of precast concrete and cast-in-place concrete is currently used for the modular construction. In this case, the use of steel fiber reinforced concrete (SFRC) could be beneficial for precast concrete. However, the shear strength of such composite members (SFRC and cast-in-place concrete) is not clearly defined in current design codes. In the present study, steel fiber composite beam tests were conducted to evaluate the effect of steel fibers on the composite members. The test variables are the area ratio of SFRC and shear reinforcement ratio. The test results showed that when minimum horizontal shear reinforcement was used, the shear strength of composite beams increased in proportion to the area ratio of steel fiber reinforced concrete. However, because of the steel fiber, the composite beams were susceptible to horizontal shear failure. Thus, minimum horizontal shear reinforcement is required for SFRC composite beams.

Evaluation of Statistical distribution of extreme values of Graphite in Ductile Cast Iron by Image Analyzer (구상흑연주철재의 화상해석에 의한 흑연의 극치통계 평가)

  • Yoon, Myung-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.9 no.6
    • /
    • pp.71-77
    • /
    • 2010
  • Although the problems of defects and nonmetallic inclusion in metal fatigue are very complicated, it is particularly important to view these problems from the perspective that defects and inclusions are virtually equivalent to small cracks. This concept will help one to understand various fatigue phenomena caused by Ductile Cast Iron. For different ferrite-pearlite matrix structure, containing more than 90% spheroidal ratio of graphite, GCD 45-3, GCD 50, GCD 60 series and 70%, 80%, 90% spheroidal ratio of graphite, GCD 40, GCD 45-1, GCD 45-2 series, this paper has carried out image analyzer, estimated maximum and mean size of graphite, investigated correlation. It was concluded as follows. (1) A good quality of Ductile cast iron using in this experiment, the graphite was separated well. The effect of the interaction by graphite was verified by microscopic observation and by fracture mechanics investigation in surface, interior of the specimen. (2)${\sqrt{area}}_{max}$ of graphite can be used to predict fatigue limit of Ductile Cast Iron. The Statistical distribution of extreme values of ${\sqrt{area}}$ may be used as a guide line for the control of inclusion size in the steel making processes.

Study on the Rapid Manufacturing for Investment Casting (쾌속조형기를 이용한 정밀주조물의 쾌속제작에 관한 연구)

  • 주영철;김태완
    • Journal of the Korea Academia-Industrial cooperation Society
    • /
    • v.3 no.2
    • /
    • pp.136-140
    • /
    • 2002
  • The investment casting process is used frequently to manufacture precise and complex shape metal parts. The previous wax pattern manufacturing process takes long time and high costs because the process is performed by hands. In order to improve the wax manufacturing process, a new process is developed to manufacture the wax pattern by using a rapid prototyping system. A CastForm pattern is made by a Selective laser Sintering type RP with CastForm powder. The CastForm pattern is dipped in the melted wax liquid, and the melted wax penetrates into the pores of the CastForm pattern. Wax pattern is obtained after cooling the CastForm pattern slowly. A stainless steel part has been manufactured by the suggested process. By obtaining the suggested process the manufacturing time and costs are reduced largely and the accuracy is improved.

  • PDF

The Effect of Refractory Crucible on Microstructure of Duplex Stainless Steel Cast with Gadolinium during Air Induction Melting (대기용해 시 내화물 도가니의 종류가 가돌리늄(Gadolinium)을 함유한 듀플렉스 스테인레스 강의 미세조직에 미치는 영향)

  • Ahn, Ji-Ho;Lim, Jae-han;Moon, Byung-Moon
    • Journal of Korea Foundry Society
    • /
    • v.35 no.5
    • /
    • pp.114-119
    • /
    • 2015
  • This paper reports the effect of a refractory crucible type on the microstructure of duplex stainless steel (DSS) cast with the addition of gadolinium using air-induction melting. Grade 4A DSSs with 1 wt% of gadolinium (Gd) were fabricated in various crucibles including alumina ($Al_2O_3$), magnesia (MgO), calcia (CaO) coated with yttria ($Y_2O_3$) and graphite. The standard free energies of the formation of calcium and yttrium oxide were lower than those of gadolinium oxide and other crucible elements based oxide. The yield of Gd in DSS using $Al_2O_3$, MgO, CaO-coated $Y_2O_3$ and graphite was 5, 19, 83 and 96%, respectively. As Gd yield increased, the amount of Gd-based inclusions increased, the size of the inclusions were reduced, and the inclusions became evenly distributed.

The Effects of Nb, V on the High Temperature Wear and Corrosion of the Overlaying Materials for Continuous Casting Rolls (연주롤용 육성용접 재료의 고온마모 및 부식특성에 미치는 Nb, V의 영향)

  • Kim, C.G.;Whang, D.S.;Yoon, J.H.;Kang, C.Y.;Kwak, H.H.
    • Journal of Power System Engineering
    • /
    • v.8 no.3
    • /
    • pp.30-35
    • /
    • 2004
  • In the steel making industries, the continuous casting process has been applied to the number of company because of its economical benefit. Casting rolls are utilized for frictional drive and transport of solidifying slap. Dimensional tolerances, mechanical stability and surface condition of the cast roll can affect both the surface and internal quality of the product being cast. To overcome these problems, the industry is accelerating on the rate of technology improvements. Samples were overlaid on the S45C steel by submerged arc welding process. And the hardness, wear, electrochemical corrosion and oxidation tests were carried out. Test results were that all these materials were satisfying basic requirements of caster rolls. By these results, the addition of 0.1%Nb and 0.15%V increase mechanical properties and tempering resistance by its superior carbide forming characteristics in low carbon $12{\sim}13%Cr$ martensitic stainless steels.

  • PDF