• 제목/요약/키워드: Carburizing Processing

검색결과 17건 처리시간 0.024초

플라즈마 이온 확산법에 의해 타이타늄 합금 표면층에 형성된 TiC층에 관한 연구 (Surface Characteristics of TiC Layer Formed on Ti Alloys by Plasma Ion Carburizing)

  • 이도재;최답천;양현삼;정현영;배대성;이경구
    • 한국주조공학회지
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    • 제27권4호
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    • pp.179-183
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    • 2007
  • The TiC layer was formed on Ti and Ti alloys by plasma carburizing method. The main experimental parameters for plasma car boozing were temperature and time. XRD, EDX, hardness test and corrosion test were employed to analyze the evolution and material properties of the layer. The preferred orientation of TiC layers is (220) at treated temperature of $700^{\circ}C\;and\;880^{\circ}C$ However, it is changed to (200) at temperature of $800^{\circ}C$ The thickness of carbide layer increase with increasing carburizing temperature. Highest hardness of hardened layer formed on CP-Ti was obtained at the carburizing condition of processing temperature $880^{\circ}C$ and processing time 1080min. The corrosion potential of carburizing specimen was higher than untreated CP-titanium, and corrosion potential increased as carburizing temperature and time increased. Thus the corrosion resistance of CP-Ti was greatly enhanced after plasma carburizing treatment.

진공침탄열처리강의 조직 및 유효경화깊이 (Microstructure and Effective Case Depth of the Vacuum Carburized Steels)

  • 최영택;변상교
    • 열처리공학회지
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    • 제5권1호
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    • pp.32-40
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    • 1992
  • This content is a part of the results of the study on the development of the vacuum carburizing technology. In this study the vacuum carburizing furnace being used was the furnace that developed through the joint project between KIMM and Kyung-Pook Heat Treating Co. from June 1988 to Nov. 1990. And the used carburizing gas was the propane gas and the introducing methods of the gas applied two methods such as pulse and constant pressure. By this study we established the basis of the furnace manufacturing technology and of the processing technology in the vacuum carburizing. Above all in this work there are notable meanings in a viewpoint of the foremost research in home. Hereafter, we are going to industrialize the vacuum carburizing technology by improving the results of the present work and by developing the process for the mass production.

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AISI 316L stainless steel에 저온 플라즈마 침탄처리 후 질화처리 시 처리시간과 온도가 표면특성에 미치는 영향 (Effects of Processing Time and Temperature on the Surface Properties of AISI 316L Stainless steel During Low Temperature Plasma Nitriding After Low Temperature Plasma Carburizing)

  • 이인섭
    • 대한금속재료학회지
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    • 제46권6호
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    • pp.357-362
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    • 2008
  • The 2-step low temperature plasma processes (the combined carburizing and post-nitriding) were carried out for improving both the surface hardness and corrosion resistance of AISI 316L stainless steel. The effects of processing time and temperature on the surface properties during nitriding step were investigated. The expanded austenite (${\gamma}_N$) was formed on all of the treated surface. The thickness of ${\gamma}_N$ was increased up to about $20{\mu}m$ and the thickness of entire hardened layer was determined to be about $40{\mu}m$. The surface hardness reached up to $1,200HV_{0.1}$ which is about 5 times higher than that of untreated sample ($250HV_{0.1}$). The thickness of ${\gamma}_N$ and concentration of N on the surface were increased with increasing processing time and temperature. The corrosion resistance in 2-step low temperature plasma processed austenitic stainless steels was enhanced more than that in the untreated austenitic stainless steels due to a high concentration of N on the surface.

AISI304L 강에 저온 플라즈마침탄 처리 시 처리조건에 따른 표면특성평가 (The Influence of Treatment Condition During Low Temperature Plasma Carburizing of AISI304L Stainless Steel)

  • 이인섭
    • 한국해양공학회지
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    • 제25권1호
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    • pp.56-60
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    • 2011
  • A low temperature plasma carburizing process was performed to AISI 304L austenitic stainless steel to achieve the enhancement of surface hardness without a compromise in their corrosion resistance. Attempts were made to investigate the influence of the processing temperatures on the surface-hardened layer during low temperature plasma carburizng in order to obtain the optimum processing conditions. The expanded austenite (${\gamma}C$) was formed on all the treated surfaces. Precipitates of chromium carbides were detected in the hardened layer (C-enriched layer) only for the specimen treated at $500^{\circ}C$. The hardened layer thickness of ${\gamma}C$ increased up to about $35\;{\mu}m$, with increasing treatment temperature. The surface hardness reached about 1000 $HK_{0.05}$, which is about 4 times higher than that of the untreated sample (250 $HK_{0.05}$). Minor loss in corrosion resistance was observed for the specimens treated at temperatures of $310^{\circ}C-450^{\circ}C$ compared with untreated austenitic stainless steel. Particularly, the precipitation of chromium carbides at $500^{\circ}C$ led to a significant decrease in the corrosion resistance.

AISI316L 강에 저온 플라즈마침탄 및 DLC 복합 코팅처리 시 처리온도에 따른 표면특성평가 (Influence of Treatment Temperature on Surface Characteristics during Low Temperature Plasma Carburizing and DLC duplex treatment of AISI316L Stainless Steel)

  • 이인섭
    • 한국해양공학회지
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    • 제25권6호
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    • pp.60-65
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    • 2011
  • A low temperature plasma carburizing process was performed on AISI 316L austenitic stainless steel to achieve an enhancement of the surface hardness without degradation of its corrosion resistance. Attempts were made to investigate the influence of the processing temperatures on the surface hardened layer during low temperature plasma carburizing in order to obtain the optimum processing conditions. The expanded austenite (${\gamma}_c$) phase, which contains a high saturation of carbon (S phase), was formed on all of the treated surfaces. Precipitates of chromium carbides were detected in the hardened layer (C-enriched layer) only for the specimen treated at $550^{\circ}C$. The hardened layer thickness of ${\gamma}_c$ increased up to about $65{\mu}m$ with increasing treatment temperature. The surface hardness reached about 900 $HK_{0.05}$, which is about 4 times higher than that of the untreated sample (250 $HK_{0.05}$). A minor loss in corrosion resistance was observed for the specimens treated at temperatures of $300^{\circ}C{\sim}450^{\circ}C$ compared with untreated austenitic stainless steel. In particular, the precipitation of chromium carbides at $550^{\circ}C$ led to a significant decrease in the corrosion resistance. A diamond-like carbon (DLC) film coating was applied to improve the wear and friction properties of the S phase layer. The DLC film showed a low and stable friction coefficient value of about 0.1 compared with that of the carburized surface (about 0.45). The hardness and corrosion resistance of the S phase layer were further improved by the application of such a DLC film.

금속학적 분석을 통한 판상철부의 제작기술 연구 - 울산 하대고분 출토 유물을 중심으로 - (A Study on Flat Iron Axe Manufacturing Technology Using Metallurgical Analysis - Focused on the Artifacts Excavated from the Hadae Ancient Tombs in Ulsan -)

  • 조하늬;유하림;이재성
    • 헤리티지:역사와 과학
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    • 제52권3호
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    • pp.240-251
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    • 2019
  • 울산 하대고분에서 출토된 판상철부의 미세조직을 금속학적 방법으로 분석하여 제작기술을 살펴보았다. 또한 기존의 판상철부 연구자료와 비교 및 검토하여 판상철부에 적용된 다양한 제작기술을 파악하였다. 울산 하대고분 44호 목곽묘에서 나란히 배열된 상태로 출토된 판상철부 10점을 과학적으로 분석한 결과, 판상철부의 제작기술 체계를 '(1) 순철-형태 가공, (2) 순철-형태 가공-침탄, (3) 순철-형태 가공-침탄-탈탄' 세 가지 유형으로 분류할 수 있었다. 판상철부는 모두 단조에 의해 제작되었고, 순철을 소재로 두드려 형태를 만들었다. 특히 다수의 판상철부는 형태 가공 후 침탄 처리를 통해 재질을 강화시켰는데, 이는 중간 소재 또는 화폐로 통용됨으로써 당시 제철산업의 근간을 이루었던 철강 제품인 것으로 보인다. 한편 형태 가공이나 침탄 이후에는 담금질이 실시되지 않았다는 공통점을 가진다. 순철을 소재로 제작한 판상철부의 미세조직에는 불순 개재물이 다량 포함되어 있고, 비금속 개재물을 성분 분석한 결과, 유리상과 뷔스타이트가 함께 혼재한 철재(鐵滓)의 특징을 보여주므로 제련 공정에서 저온환원법이 적용되었을 가능성이 크다.

SCM계 기어의 열처리 효과에 관한 연구 (A Study on the Heat Treatment Effect of SCM Series Gear)

  • 안민주;안인효;장기;류성기
    • 한국기계가공학회지
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    • 제10권2호
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    • pp.84-89
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    • 2011
  • This paper studied the carburizing of chromium molybdenum steel which the heat treatment effect of gear geometric tolerance, OPD, Runout, the surface hardness, the maximum hardness, the core hardness and the bending fatigue strength were investigated. Firstly, the deformation is observed, and the results of circularity, squareness, OPD and Runout of SCM822, SCM425, and SCM415 are obtained in order. Secondly, in order to investigate the gear hardness, the surface hardness, the maximum hardness and the core hardness of SCM822, SCM425, and SCM415 are obtained; and the surface hardness of SCM822 is about 10% higher than SCM415's, and about 3% higher than SCM425's. Thirdly, the fatigue strength of SCM822 is about 10% higher than SCM415's, and about 7% higher than SCM425's in the fatigue test results. At last, for the purpose of the minimum deformation of heat treatment, and also the improvement of fatigue strength, the best gear material is SCM822 in this test.

F51강의 저온 플라즈마 침탄처리시 표면특성에 미치는 공정변수의 영향 (Effect of processing parameters on the surface characteristics of low temperature plasma carburized F51 Duplex Stainless Steel)

  • 천창석;이인섭
    • 한국표면공학회:학술대회논문집
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    • 한국표면공학회 2013년도 춘계학술대회 논문집
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    • pp.92-94
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    • 2013
  • 우수한 기계적 강도 및 내식성을 가지고 있는 F51(Duplex Stainless Steel)에 저온 plasma Carburizing처리를 적용하여 온도 및 Ar농도에 따른 표면특성을 조사하였다. 플라즈마 처리된 시편은 표면에 탄소가 과포화된 S-phase 또는 Expanded austenite가 형성되어 미처리 시편에 비해 경도 및 내식성 모두 증가하였다.

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표면경화에 의한 고강도 알루미늄 합금의 마모 특성에 관한 연구 (A Study on Wear Characteristics of High strength aluminum alloys by Surface Hardening)

  • 이남수;허선철;이광영;박원조
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1601-1606
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    • 2007
  • In order for high strength aluminum alloys to be used in transportation systems and the aerospace industry, excellent mechanical and physical properties are required. In particular, excellent anti-abrasion property is indispensable for parts that require driving force. In general, surface treatment technologies such as high frequency heat treatment, gas solid carburizing, surface rolling, shot peening are used as ways of improving anti-abrasion property. Among various surface treatment technologies, this research chose shot peening processing for Al7075-T6, which is well known as representative high-strength alloy steel. Wear characteristics were compared and analyzed after shot peening processing with shot ball velocities of 40m/s and 70m/s in order to investigate the effects of shot peening processing on wear characteristics.

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표면개질을 달리한 자동차 변속기어의 마멸특성 비교 (Comparision of Wear Characteristics of Automobile Transmission Gear on Surface Modification)

  • 류을현;조연상;김영희;박흥식
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 2003년도 학술대회지
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    • pp.299-306
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    • 2003
  • The SCM420 used mainly to automobile transmission gear has problems that it costs transmission gear maker much money in carburizing treatment. For this, it needs to alternate the existing material and heat treatment to new gear material and surface modification. For this, friction and wear experiment according to sliding speed and applied load was carried out to evaluate the wear resistance of two transmission gear materials with oxidation nitrocarburising and non-oxidation nitrocarburising NT100, The presumed wear volume was calculated with the image processing for evaluation of wear resistance of two transmission gear materials. The results show that the oxidation nitrocarburising has a distinguished wear resistance than non-oxidation nitrocarburising.

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