• 제목/요약/키워드: Carbon-Carbon Composites

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전자기 초음파를 이용한 CF/Epoxy 복합적층판의 적층결함 특성평가 (On Characterization for Stacking Fault Evaluation of CF/Epoxy Composite Laminates Using an EMAT Ultrasonics)

  • 임광희;나승우;;이창노;박제웅;심재기;양인영
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2004년도 추계학술발표대회 논문집
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    • pp.254-257
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    • 2004
  • An electromagnetic acoustic transducers (EMAT) can usually generate or detect an ultrasonic wave into specimens across a small gap. Especially stiffness of composites depends on layup sequence of CFRP(carbon fiber reinforced plastics) laminates because the layup of composite laminates influences there properties. It is very important to evaluate the layup errors in prepreg laminates. A nondestructive technique can therefore serve as a useful measurement for detecting layup errors. It was shown experimentally that this shear waves for detecting the presence of the errors is very sensitive. It is found that high probability shows between tests and the model developed in characterizing cured layups of the laminates. Also a C-scan method was used for detecting layup of the laminates because of extracting fiber orientation information from the ultrasonic reflection caused by structural imperfections in the laminates. Therefore, it was found that interface C-scan images show the fiber orientation information by using two-dimensional fast Fourier transform(2-D FFT).

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복합재료 농형 회전자의 열적, 기하학적 특성이 모터 성능에 미치는 효과 (Thermal and Geometrical Effect on the Motor Performance of Composite Squirrel Cage Rotor)

  • 장승환;이대길
    • Composites Research
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    • 제14권3호
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    • pp.77-89
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    • 2001
  • 초고속 일체형 주축의 공진주파수가 일체형 주축 시스템의 모터 회전자의 질량과 주축의 굽힘 강성에 의존하기 때문에 초고속 주축 시스템의 동적 특성을 향상시키기 위해 주축과 회전자를 각각 고분자 기지 섬유강화 복합재료와 자성분말이 함침된 에폭시 수지를 이용하여 설계하였다. 설계된 복합재료 회전자의 자기 특성을 향상시키기 위해 내부에 강철 코어를 삽입하였으며, 강철 코어와 전도체 봉의 기하학적 형상의 변화가 전동기의 성능에 미치는 효과를 파악하기 위해 자기 해석을 수행하였다. 유한요소해석을 통해 복합재료 회전자의 최적의 기하학적 조건을 제안하였다. 또한 복합 재료 회전자 재료의 열특성을 파악하기 위해 TMA, DMA및 VSM을 이용한 기계적, 전자기적 물성측정을 수행하여 복합재료 회전자의 최적 설계에 적용하였다.

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이변량 Gaussian 분포함수를 적용한 CFRP 적층 평판의 보강섬유 물성저하 규명 (Determination of Degraded Fiber Properties of Laminated CFRP Flat Plates Using the Bivariate Gaussian Distribution Function)

  • 김규동;이상열
    • Composites Research
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    • 제29권5호
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    • pp.299-305
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    • 2016
  • 본 연구는 이변량 Gaussian 분포함수를 적용하여 CFRP 적층판의 섬유물성 변화를 추정하는 방법을 제안하였다. 섬유의 손상 분포를 규명하기 위하여 수정된 이변량 Gaussian 분포함수를 적용하여 5개의 미지 변수가 고려되었다. 조합된 컴퓨터 기법을 적용하여 역문제를 해결하기 위하여 본 연구에서는 몇 개의 고유진동수와 모드 정보를 입력데이터로 활용하였다. 수치해석 예제는 제안된 기법이 적층배열 변화에 따른 CFRP 판의 섬유 손상 분포 및 위치를 규명할 수 있는 적합하고 실용적은 방법임을 보여준다.

탄소나노튜브/폴리에스터 복합재의 역학적 거동과 하중전달에 관한 분자 동역학 전산모사 : 그래프팅 가공의 영향 (Molecular Dynamics Study on Mechanical Behavior and Load Transfer of CNT/PET Nanocomposites : the Effects of Covalent Grafting)

  • 진주호;양승화
    • Composites Research
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    • 제30권3호
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    • pp.193-201
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    • 2017
  • 탄소나노튜브와 폴리에스터 계면 간 그래프팅이 나노복합재의 역학적 거동과 하중전달에 미치는 영향을 고찰하기 위해 분자동역학 전산모사를 수행하고 그 결과를 Mori-Tanaka 모델 예측해와 비교하였다. 각 방향으로의 인장과 전단 전산모사를 통해 응력-변형률 선도를 도출한 후, 가교 유무에 따른 탄성거동 변화를 관찰하였다. 또한 가로등방성 강성행렬을 방향 평균하여 나노튜브가 랜덤분포하는 경우의 등방성 영률과 전단계수를 구하였다. 그 결과 가로방향 영률과 전단계수는 그래프팅 가공에 의해 향상되었으나, 길이방향 영률의 경우 나노튜브의 물성감소로 인해 오히려 물성이 저하되었다. 나노튜브의 랜덤분포를 고려한 예측 결과에서는 그래프팅 가공에 의해 물성이 약간 감소하였다.

Finite element analysis of slender HSS columns strengthened with high modulus composites

  • Shaat, Amr;Fam, Amir
    • Steel and Composite Structures
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    • 제7권1호
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    • pp.19-34
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    • 2007
  • This paper presents results of a non-linear finite element analysis of axially loaded slender hollow structural section (HSS) columns, strengthened using high modulus carbon-fiber reinforced polymer (CFRP) longitudinal sheets. The model was developed and verified against both experimental and other analytical models. Both geometric and material nonlinearities, which are attributed to the column's initial imperfection and plasticity of steel, respectively, are accounted for. Residual stresses have also been modeled. The axial strength in the experimental study was found to be highly dependent on the column's imperfection. Consequently, no specific correlation was established experimentally between strength gain and amount of CFRP. The model predicted the ultimate loads and failure modes quite reasonably and was used to isolate the effects of CFRP strengthening from the columns' imperfections. It was then used in a parametric study to examine columns of different slenderness ratios, imperfections, number of CFRP layers, and level of residual stresses. The study demonstrated the effectiveness of high modulus CFRP in increasing stiffness and strength of slender columns. While the columns' imperfections affect their actual strengths before and after strengthening,the percentage gain in strength is highly dependent on slenderness ratio and CFRP reinforcement ratio, rather than the value of imperfection.

FOAM CORE SANDWICH 구조재의 Mode I 층간분리 파괴인성의 해석에 관한 연구 (A Study on Analysis of Mode I interlaminar Fracture Toughness of Foam Core Sandwich Structures)

  • 손세원;권동안;홍성희
    • 한국정밀공학회지
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    • 제17권9호
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    • pp.81-86
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    • 2000
  • This paper was carried out to investigate the characteristics of interlaminar fracture toughness of foam core sandwich structures under opening loading mode by using the double cantilever beam (DCB) specimens in Carbon/Epoxy and foam core composites. instead of using symmetric geometry of DCB specimen non-symmetric DCB specimen was used to calculate the interlaminar fracture toughness. Three approaches for calculating the energy release rate({{{{ {G }_{IC } }}}}) were compared. Fracture toughness of foam core sandwich structures by autoclave vacuum bagging and hotpress were compared and analyzed. Experiment nonlinear beam bending FEM method were performed. Suggested bonding surface compensation and equivalent area inertia moment was used to calculate the energy release rate in nonlinear analytical results. The conclusions among experimental nonlinear analytical and FEM results was observed. The vacuum bagging method was shown to be able to substitute method in stead of autoclave without serious loss of Mode I energy release rate({{{{ {G }_{IC }}}}}) to be able to substitute method in stead of autoclave without serious loss of Mode I energy release rate({{{{ {G }_{IC }}}}}).

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Composite material optimization for heavy duty chassis by finite element analysis

  • Ufuk, Recep;Ereke, Murat
    • Advances in Automotive Engineering
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    • 제1권1호
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    • pp.41-59
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    • 2018
  • In the study, investigation of fiber- reinforced composite materials that can be an alternative to conventional steel was performed by finite element analysis with the help of software. Steel and composite materials have been studied on a four axle truck chassis model. Three-dimensional finite element model was created with software, and then analyzes were performed. The analyses were performed for static and dynamic/fatigue cases. Fatigue cases are formed with the help of design spectra model and fatigue analyses were performed as static analyses with this design spectra. First, analyses were performed for steel and after that optimization analyses were made for the AS4-PEEK carbon fiber composite and Eglass-Epoxy fiber composite materials. Optimization of composite material analyzes include determining the total laminate thickness, thickness of each ply, orientation of each ply and ply stacking sequence. Analyzes were made according to macro mechanical properties of composite, micromechanics case has not been considered. Improvements in weight reduction up to %50 provided at the end of the composite optimization analyzes with satisfying stiffness performance of chassis. Fatigue strength of the composite structure depends on various factors such as, fiber orientation, ply thickness, ply stack sequence, fiber ductility, ductility of the matrix, loading angle. Therefore, the accuracy of theoretical calculations and analyzes should be correlated by testing.

Numerical investigation of SHS steel beam-columns strengthened using CFRP composite

  • Keykha, Amir Hamzeh
    • Steel and Composite Structures
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    • 제25권5호
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    • pp.593-601
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    • 2017
  • Carbon Fiber Reinforced Polymer (CFRP) is one of the materials used to strengthen steel structures. Most studies on strengthening steel structures have been done on steel beams and steel columns. No independent study, to the researcher's knowledge, has studied the effect of CFRP strengthening on steel beam-columns, and it seems that there is a lack of understanding on behavior of CFRP strengthening on steel beam-columns. However, this study explored the use of adhesively bonded CFRP flexible sheets on retrofitting square hollow section (SHS) steel beam-columns, using numerical investigations. Finite Element Method (FEM) was employed for modeling. To determine the ultimate load of SHS steel beam-columns, ten specimens, eight of which were strengthened with the different coverage length and with one and two CFRP layers, with two types of section (Type A and B) were analyzed. ANSYS was used to analyze the SHS steel beam-columns. The results showed that the CFRP composite had no similar effect on the slender and stocky SHS steel beam-columns. The results also showed that the coverage length, the number of layers, and the location of CFRP composites were effective in increasing the ultimate load of the SHS steel beam-columns.

Guided wave field calculation in anisotropic layered structures using normal mode expansion method

  • Li, Lingfang;Mei, Hanfei;Haider, Mohammad Faisal;Rizos, Dimitris;Xia, Yong;Giurgiutiu, Victor
    • Smart Structures and Systems
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    • 제26권2호
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    • pp.157-174
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    • 2020
  • The guided wave technique is commonly used in structural health monitoring as the guided waves can propagate far in the structures without much energy loss. The guided waves are conventionally generated by the surface-mounted piezoelectric wafer active sensor (PWAS). However, there is still lack of understanding of the wave propagation in layered structures, especially in structures made of anisotropic materials such as carbon fiber reinforced polymer (CFRP) composites. In this paper, the Rayleigh-Lamb wave strain tuning curves in a PWAS-mounted unidirectional CFRP plate are analytically derived using the normal mode expansion (NME) method. The excitation frequency spectrum is then multiplied by the tuning curves to calculate the frequency response spectrum. The corresponding time domain responses are obtained through the inverse Fourier transform. The theoretical calculations are validated through finite element analysis and an experimental study. The PWAS responses under the free, debonded and bonded CFRP conditions are investigated and compared. The results demonstrate that the amplitude and travelling time of wave packet can be used to evaluate the CFRP bonding conditions. The method can work on a baseline-free manner.

KSR-III 탑재부 킥모타 개발 1. 축소형 연소관 구조 및 공정 설계 (Development of Payload Kick Motor for KSR-III 1. Design of Downscaled Structure & Processing Method)

  • 조인현;박재성;오승협
    • Composites Research
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    • 제16권2호
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    • pp.1-8
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    • 2003
  • 본 논문에 한국항공우주연구원에서 개발 중인 KSR-III 로켓의 탑재부 축소형 킥모터 구조 설계와 제작공정 개발 내용을 정리하였다. 경량화를 위해 복합재료를 적용하였으며, 복합재 연소관 제작에 널리 사용되는 필라멘트 와인딩 방법을 도입하였다. 복합재 구조설계에는 망목이론(netting theory)과 적층판 이론을 사용하여 요구되는 내압하중에 적합한 와인딩 두께를 결정하였고, 돔형상은 와인딩 및 맨드렐(mandrel) 제작의 편이성을 고려하여 결정하였다. 재료는 경량화를 목표로 T-800 탄소 섬유와 고온용 수지로 선정하였다. 또한 와인딩 후 맨드렐를 제거하기 위해 조립식 맨드렐을 개발하여 적용하였다.