• 제목/요약/키워드: Carbon ceramic composite

검색결과 155건 처리시간 0.032초

Improvement of Oxidation Resistance by Coating on C/BN Composites

  • Kim, Dong-Pyo;Park, Hee-Dong;Lee, Jae-Do
    • The Korean Journal of Ceramics
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    • 제1권3호
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    • pp.155-159
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    • 1995
  • Borosilicate, $B_2O_3$ and BN derived from liquid precursors have been tested as shielding materials for the long period of oxidation resistance of C/BN composites at $650^{\circ}C$. Borosilicate coating displayed excellent oxidation resistance and low moisture absorbance, while $B_2O_3$ and BN were less effective in elevating the oxidation resistance. The enhancement of the oxidation resistance was explained as self-healing effect by viscous flow of the borosilicate glass over Tg, resulting in the reduction of the exposed carbon fibers in a BN matrix.

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Synthesis of Titanium Diboride and Composites by Carbothermic Reduction of Titanium Oxide and Boric Oxide

  • Yoon, Su-Jong;Jha, Animesh
    • The Korean Journal of Ceramics
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    • 제4권4호
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    • pp.387-393
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    • 1998
  • The formation of titanium diboride ($TiB_2$ ) via the reduction of $TiO_2$ with boric oxide and carbon was studied in a partially reducing atmosphere of argon mixed with 4 vol.%H2. The effect of reaction time, temperature, partial pressure of nitrogen and $TiO_2/B_2_O3$ stoichiometric ratio on the reducibility of oxides has been studied. The phases formed were analysed by using X-ray rowder diffraction and scanning sosctron microscopic techniques. In this paper, we also investigated the presence of $CaC_2$ as a reducing agent on the reducibility of oxide mixtures and on the Ti-B-C-Ca-O phase equilibria. The morphology of $TiB_2$ formed in the presence of $CaC_2$ is compared with the microstructure of $TiB_2$ formed as a consequence of carbothermic reduction. The observed variation in $TiB_2$ crystals formed is also explained.

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Machinability investigation and sustainability assessment in FDHT with coated ceramic tool

  • Panda, Asutosh;Das, Sudhansu Ranjan;Dhupal, Debabrata
    • Steel and Composite Structures
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    • 제34권5호
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    • pp.681-698
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    • 2020
  • The paper addresses contribution to the modeling and optimization of major machinability parameters (cutting force, surface roughness, and tool wear) in finish dry hard turning (FDHT) for machinability evaluation of hardened AISI grade die steel D3 with PVD-TiN coated (Al2O3-TiCN) mixed ceramic tool insert. The turning trials are performed based on Taguchi's L18 orthogonal array design of experiments for the development of regression model as well as adequate model prediction by considering tool approach angle, nose radius, cutting speed, feed rate, and depth of cut as major machining parameters. The models or correlations are developed by employing multiple regression analysis (MRA). In addition, statistical technique (response surface methodology) followed by computational approaches (genetic algorithm and particle swarm optimization) have been employed for multiple response optimization. Thereafter, the effectiveness of proposed three (RSM, GA, PSO) optimization techniques are evaluated by confirmation test and subsequently the best optimization results have been used for estimation of energy consumption which includes savings of carbon footprint towards green machining and for tool life estimation followed by cost analysis to justify the economic feasibility of PVD-TiN coated Al2O3+TiCN mixed ceramic tool in FDHT operation. Finally, estimation of energy savings, economic analysis, and sustainability assessment are performed by employing carbon footprint analysis, Gilbert approach, and Pugh matrix, respectively. Novelty aspects, the present work: (i) contributes to practical industrial application of finish hard turning for the shaft and die makers to select the optimum cutting conditions in a range of hardness of 45-60 HRC, (ii) demonstrates the replacement of expensive, time-consuming conventional cylindrical grinding process and proposes the alternative of costlier CBN tool by utilizing ceramic tool in hard turning processes considering technological, economical and ecological aspects, which are helpful and efficient from industrial point of view, (iii) provides environment friendliness, cleaner production for machining of hardened steels, (iv) helps to improve the desirable machinability characteristics, and (v) serves as a knowledge for the development of a common language for sustainable manufacturing in both research field and industrial practice.

The effect of wollastonite powder with pozzolan micro silica in conventional concrete containing recycled aggregate

  • Dinh-Cong, Du;Keykhosravi, Mohammad. H.;Alyousef, Rayed;Salih, Musab N.A.;Nguyen, Hoang;Alabduljabbar, Hisham;Alaskar, Abdulaziz;Alrshoudi, Fahed;Poi-Ngian, Shek
    • Smart Structures and Systems
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    • 제24권4호
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    • pp.541-552
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    • 2019
  • Construction development and greenhouse gas emissions have globally required a strategic management to take some steps to stain and maintain the environment. Nowadays, recycled aggregates, in particular ceramic waste, have been widely used in concrete structures due to the economic and environmentally friendly solution, requiring the knowledge of recycled concrete. Also, one of the materials used as a substitute for concrete cement is wollastonite mineral to decrease carbon dioxide (CO2) from the cement production process by reducing the concrete consumption in concrete. The purpose of this study is to investigate the effect of wollastonite on the mechanical properties and durability of conventional composite concrete, containing recycled aggregates such as compressive strength, tensile strength (Brazilian test), and durability to acidic environment. On the other hand, in order to determine the strength and durability of the concrete, 5 mixing designs including different wollastonite values and recovered aggregates including constant values have been compared to the water - cement ratio (w/c) constant in all designs. The experimental results have shown that design 5 (containing 40% wollastonite) shows only 6.1% decrease in compressive strength and 4.9% decrease in tensile strength compared to the control plane. Consequently, the use of wollastonite powder to the manufacturing of conventional structural concrete containing recycled ceramic aggregates, in addition to improving some of the properties of concrete are environmentally friendly solutions, providing natural recycling of materials.

유동층반응기에서 화학증기침투에 의한 C/SiC의 복합체 제조시 변수의 영향 연구 (Studies on the Effects of Variables on the Fabrication Of C/SiC Composite by Chemical Vapor Infiltration in a Fluidized Bed Reactor)

  • 이성주;김영준;김미현;임병오;정귀영
    • 공업화학
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    • 제10권6호
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    • pp.843-847
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    • 1999
  • 본 연구에서는 유동층-화학증기침투에 의해 이염화이메틸규소(DDS)와 수소로부터 생성된 탄화규소를 활성탄에 증착시킨 세라믹 탄소/탄화규소복합체가 제조되었다. 4~12, 12~20, 20~40 mesh의 활성탄이 사용되었다. 증착 후 반응물인 이염화이메틸규소의 농도, 활성탄의 크기, 반응압력, 반응시간에 따른 반응후 각 시료의 표면적과 증착량 및 증착양상을 관찰하였다. 실험결과 DDS의 농도가 낮고 반응압력이 작을수록 시료 기공내에 고른 증착을 갖는 것을 알 수 있었다. 또한 기공직경과 표면적들이 어떠한 시점에서 최소값을 갖는 것으로 기공내부 증착에서 입자외부 표면 증착으로 바뀜을 알 수 있었다. DDS의 농도가 낮고 반응압력이 낮을 때 작은 탄화규소입자가 활성탄 표면에 더욱 고르게 증착되었다. 이 결과들은 SEM, TGA, 기공도측정장치, BET에 의해 확인되었다.

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압전 에너지 수확기의 성능 향상을 위한 복합재료 기반 소재 및 공정 기술 검토 (Composite-Based Material and Process Technology Review for Improving Performance of Piezoelectric Energy Harvester)

  • 김건수;장지운;김성륜
    • Composites Research
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    • 제34권6호
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    • pp.357-372
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    • 2021
  • 에너지 수확장치는 석유자원의 고갈로 인한 자원난을 해결할 수 있는 대안으로 유망하다고 알려져 있다. 기계적 움직임을 전기 에너지로 전환할 수 있는 압전 소자들의 한계(환경오염 및 낮은 기계적 특성)를 극복하기 위하여, 고분자 기지재 기반 복합재료 압전 에너지 수확장치에 대한 많은 연구들이 수행되었다. 본 논문에서는 사용된 재료 및 공정에 기초하여, 보고된 압전 복합재료의 출력 성능 및 관련된 응용 분야를 검토하였다. 압전 필러는 티탄산 지르콘산 연 및 티탄산바륨 기반의 세라믹 필러뿐만 아니라, 친환경, 생체적합성 및 유연성 측면에서 유리한 산화아연을 검토하였다. 기지재는 폴리비닐리덴플로오라이드 및 공중합체로 구성된 압전 고분자 및 에폭시 및 폴리디메틸실록산 기반의 유연한 고분자로 분류하여 복합재료의 압전 시너지 및 높은 외력 적용에 의한 압전 출력 향상을 논의하였다. 또한, 금속 혹은 탄소 소재 기반 2차 필러의 적용에 의한 복합재료의 전도성 혹은 기계적 특성의 향상이 압전 수확장치의 출력 성능에 미치는 영향을 복합재료의 구조 측면에서 검토하였다. 향상된 성능으로 소형 전자기기, 스마트 센서, 의학 분야 등에 응용 가능한 복합재료 기반 압전 수확장치는 미래의 일상에서 접할 수 있는 무선 전자 장치의 전원으로써 잠재적인 통찰을 제공할 수 있다.

사암계 석탄폐석을 활용한 E-glass fiber 조성의 유리 제조 및 특성 (Fabrication and characterization of glass with E-glass fiber composition by using silica-alumina refused coal ore)

  • 이지선;임태영;이미재;황종희;김진호;현승균
    • 한국결정성장학회지
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    • 제23권4호
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    • pp.180-188
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    • 2013
  • 삼척도계지역의 탄광에서 석탄채굴시에 부산물로 발생되는 사암계 석탄폐석을 원료로 사용하여 E-glass fiber 조성의 유리를 제조하였다. 본 연구에서는 카본함량이 비교적 적은 실리카-알루미나질의 사암계 석탄폐석을 사용하였으며, 폐석의 투입량을 0~35 %까지 변화시켰다. 서로 다른 석탄폐석 투입량을 갖는 배치원료를 $1550^{\circ}C$에서 2시간 용융하여 E-glass조성을 갖는 투명하고 맑은 유리가 얻어졌고, 81~84 %의 높은 가시광투과율, $5.39{\sim}5.61{\times}10^{-6}/^{\circ}C$의 열팽창계수, 851~$860^{\circ}C$의 연화점을 나타내었다. 유리섬유 시편은 $1150^{\circ}C$에서 섬유인상장치를 통해 얻어졌고, 복합재료의 보강용 유리섬유로서 내화학성 시험과 기계적 특성평가를 위한 인장강도를 측정하였다. 그 결과 석탄폐석을 사용한 E-glass fiber의 특성이 석탄폐석을 사용하지 않은 보통 E-glass 섬유에 비해 충분히 양호한 특성을 나타내어 E-glass 섬유용 원료로서 석탄폐석의 활용가능성을 확인할 수 있었다.

Easy and Fast Synthesis of Pd-MWCNT/TiO2 by the Sol-Gel Method and its Recyclic Photodegradation of Rhodamine B

  • Ye, Shu;Ullah, Kefayat;Zhu, Lei;Meng, Ze-Da;Sun, Qian;Oh, Won-Chun
    • 한국세라믹학회지
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    • 제50권4호
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    • pp.251-256
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    • 2013
  • Multiwalled carbon nanotubes (MWCNTs) modified with Pd and $TiO_2$ composite catalysts were synthesized by the sol-gel method followed by solvothermal treatment at low temperature. The chemical composition and surface structure were characterized by X-ray diffraction (XRD), energy-dispersive X-ray (EDX) spectroscopy, scanning electron microscopy (SEM) and transmission electron microscopy (TEM). Photocatalytic recycle degradation experiments were carried out under both UV and visible light irradiation in the presence of MWCNT/$TiO_2$ and Pd-MWCNT/$TiO_2$ composites. As expected, the nanosized Pd-MWCNT/$TiO_2$ photocatalysts had enhanced activity over the non Pd treated MWCNT/$TiO_2$ material in the degradation of a rhodamine B (Rh.B) solution. An increase in photocatalytic activity was observed and attributed to an increase in the photo-absorption effect by MWCNTs and the cooperative effect of Pd and $TiO_2$ nanoparticles. According to the recycled results, the as-prepared Pd-MWCNT/$TiO_2$ sample had a good effect on it.

Investigation of Direct and Mediated Electron Transfer of Laccase-Based Biocathode

  • Jamshidinia, Zhila;Mashayekhimazar, Fariba;Ahmadi, Masomeh;Molaeirad, Ahmad;Alijanianzadeh, Mahdi;Janfaza, Sajad
    • Journal of Electrochemical Science and Technology
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    • 제8권2호
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    • pp.87-95
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    • 2017
  • Enzymatic fuel cells are promising low cost, compact and flexible energy resources. The basis of enzymatic fuel cells is transfer of electron from enzyme to the electrode surface and vice versa. Electron transfer is done either by direct or mediated electron transfer (DET/MET), each one having its own advantages and disadvantages. In this study, the DET and MET of laccase-based biocathodes are compared with each other. The DET of laccase enzyme has been studied using two methods; assemble of needle-like carbon nanotubes (CNTs) on the electrode, and CNTs/Nafion polymer. MET of laccase enzyme also is done by use of ceramic electrode containing, ABTS (2,2'-azino-bis [3-ethylbenzthiazoline-6-sulphonic acid]) /sol-gel. Cyclic voltammetric results of DET showed a pair of well-defined redox peaks at $200{\mu}A$ and $170{\mu}A$ in a solution containing 5and $10{\mu}M$ o-dianisidine as a substrate for needle-like assembled CNTs and CNTs-Nafion composite respectively. In MET method using sol-gel/ABTS, the maximum redox peak was $14{\mu}A$ in the presence of 15 M solution o-dianisidine as substrate. The cyclic voltammetric results showed that laccase immobilization on needle-like assembled CNTs or CNTs-Nafion is more efficient than the sol-gel/ABTS electrode. Therefore, the expressed methods can be used to fabricate biocathode of biofuel cells or laccase based biosensors.

금속-세라믹 Core-Shell CoAl2O4@Al 구조체를 적용한 불균일계 촉매의 글리세롤 수소전환 반응특성 (Glycerol Steam Reforming for Hydrogen Production on Metal-ceramic Core-shell CoAl2O4@Al Composite Structures)

  • 김지은;이두환
    • 청정기술
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    • 제21권1호
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    • pp.68-75
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    • 2015
  • 본 연구에서는 높은 열전도성을 갖는 금속-세라믹 core-shell 구조의 CoAl2O4@Al 복합체를 Al 금속의 수열반응을 통하여 합성하고, 이를 Rh 촉매의 담지체로 적용하여 구조적, 촉매화학적 특성을 분석하였다. Rh/CoAl2O4@Al (3 wt% Rh) 촉매는 단순침적법(incipient wetness impregnation)으로 제조하였고, 특성의 비교평가를 위하여 공침법(co-precipitation)으로 합성한 CoAl2O4를 담지체로 하여 Rh/CoAl2O4 (3 wt% Rh) 촉매를 단순침적법으로 제조하였다. 이들 촉매들은 N2 흡착, XRD, 전자 주사현미경, temperature programmed reduction (TPR), CO 화학흡착 분석을 통해서 그 특성을 분석하였고, 글리세롤 수증기 개질 반응(550 ℃)을 통한 수소전환반응에 적용하여 촉매적 특성을 평가하고 분석하였다. 글리세롤 수증기 개질반응에 대하여 Rh/CoAl2O4@Al 촉매는 Rh/CoAl2O4 촉매에 비하여 약 2.8배 높은 글리세롤 전환 turnover frequency (TOF)를 보여주었고, 이는 높은 열전도성을 갖는 금속-세라믹 복합체를 통한 원활한 반응열의 전달에 기인한 것으로 분석되었다. CoAl2O4@Al 및 CoAl2O4 담지체에서도 환원에 의하여 노출된 일부 Co 금속에 의한 촉매적 활성이 관찰되었는데, Rh/CoAl2O4@Al과 Rh/CoAl2O4 촉매에서와 마찬가지로 core-shell 구조체인 CoAl2O4@Al이 CoAl2O4 보다 높은 촉매적 활성을 보였다. 그러나, 이들 촉매는 글리세롤 개질반응에서 비교적 높은 비활성화를 보여주었고 이는 촉매표면의 탄소침적(coking)에 기인한 것으로 판명되었다.