• Nuclear Engineering and Technology
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• v.37 no.4
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• pp.375-384
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• 2005

To investigate the flow-accelerated corrosion (FAC) dependency of carbon steel (A106 Gr. B) and low-alloy steels (1Cr-1/2Mo, 21/4Cr-1Mo) on pH, orifice distance, and material, experiments were carried out. These experiments were performed using a flow velocity of 4 m/sec (partly 9 m/sec) at pH $8.0\~10.0$ in an oxygen-free aqueous solution re-circulated in an Erosion-Corrosion Test Loop at $130^{\circ}\;{\ldots}$ for 500 hours. The weight loss of the carbon steel specimens appeared to be positively dependent on the flow velocity. That of the carbon and low-alloy steel specimens also showed to be distinguishably dependent on the pH. At pH levels of $8.0\~9.5$ it decreased, but increased from 9.5 to 10.0. Utility water chemistry personnel should carefully consider this kind of pH dependency to control the water system pH to mitigate FAC of the piping system material. The weight loss of the specimens located further from the orifice in the distance range of $6.8\~27.2$ mm was shown to be greater, except for 21/4Cr-1Mo, which showed no orifice distance dependency. Low alloy steel specimens exhibited a factor of two times better resistance to FAC than that of the carbon steel. Based on this kind of FAC dependency of the carbon and low-alloy steels on the orifice distance and material, we conclude that it is necessary to alternate the composition of the secondary piping system material of NPPs, using low-alloy steels, such as 21/4Cr-1Mo, particularly when the system piping has to be replaced.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.23 no.7 s.166
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• pp.1147-1154
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• 1999

The objective of this paper is to evaluate the fracture resistance characteristics of SA508 CL.1a carbon steel, and their associated welds manufactured for primary coolant piping system of nuclear power plants. The effect of various parameters such as pipe size, welding method and chemical composition on the material properties were discussed. Test results showed that the offset of pipe size on tincture toughness was negligible, while the effect of welding method on fracture toughness was significant. In addition, Fracture toughness for carbon steel was influenced by silicon contents due to the different steel refining processes.

• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.14 no.2
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• pp.59-68
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• 2018

This study compares true stress-true strain curves obtained by tensile tests of various piping materials with bi-linear stress-strain approximation suggested in the JSME Code Case(CC) Draft, a guideline for piping seismic inelastic response analysis. Based on the comparisons, the reliability of the bi-linear approximation is evaluated. It is found that bi-linear stress-strain curve of TP316 stainless steel is in good agreement with its true stress-true strain curve. However, Bi-linear stress-strain curves of TP304 stainless steel and carbon steels determined by the approximation cannot appropriately estimate their stress-strain behavior. Accordingly new bi-linear approximations for carbon steels and low-alloy steels are proposed. The proposed bi-linear approximations for carbon and low-alloy steels, which include the temperature effect on strength and hardening of material, estimate their stress-strain behavior reasonably well.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.34 no.4
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• pp.429-435
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• 2010

In approximately fifty utilities, including KHNP (Korea Hydro & Nuclear Power), CHECWORKS is used as a tool for predicting and managing the wall thinning of carbon steel piping; this wall thinning is caused by flow-accelerated corrosion (FAC). It is known that CHECWORKS is only applicable to predict the wall thinning of piping with large bores. When dealing with small-bore steel piping, FAC engineers measure the thickness of the susceptible area that is selected on the basis of the experience and judgment of the engineer. This paper proposes the application of CHECWORKS for the management of wall thinning of small-bore piping. Four small-bore pipelines of a domestic nuclear power plant were analyzed from the viewpoints of FAC and fluid dynamics by using CHECWORKS and FLUENT code. Depending on the engineer's skill, CHECWORKS can also be used for the management of wall thinning of small-bore piping.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.22 no.11
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• pp.781-787
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• 2010

To improve the efficiency of piping, recently the pre-fabrication piping system has been introduced, and much attention has been paid to TBPs which can replace Tee-joint. Forming and forming analysis on TBPs made from Carbon steel pipes for pressure service(KS D 3562 Sch40) and Stainless steel pipes(KS D 3576 20S) have been conducted to determine working pressure. Forming and forming analysis objects are $32A{\times}25A$, $40A{\times}25A$, $40A{\times}32A$, $50A{\times}25A$, $50A{\times}32A$, $50A{\times}40A$ TBPs.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.05a
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• pp.1061-1062
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• 2012

• Proceedings of the KSME Conference
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• 2008.11b
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• pp.2631-2636
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• 2008

The most components and piping of the secondary side of domestic nuclear power plants were manufactured carbon-steel and low-alloy steel. Flow accelerated corrosion leads to wall thinning (metal loss) of carbon steel components and piping exposed to the flowing water or wet steam of high temperature, pressure, and velocity. The feedwater heaters of many nuclear power plants have recently experienced sever wall thinning damage, which increases as operating time progress. Several nuclear power plants in Korea have also experienced wall thinning damage in the shell wall around the impingement baffle. This paper describes the comparisons between the numerical analysis results using the FLUENT code and the experimental results based on down-scaled experimental facility. The experiments were performed based on several types of impingement baffle plates which are installed in low pressure feedwater heater.

• Proceedings of the Korean Nuclear Society Conference
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• 2002.10a
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• pp.224.2-224
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• 2002

• Transactions of the Korean Society of Mechanical Engineers A
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• v.36 no.3
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• pp.275-282
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• 2012

In this study, tensile tests were performed using standard and notched-bar specimens under two different displacement rates and various temperatures, in order to investigate the effects of the stress and strain concentration at the notched section on the dynamic strain aging (DSA) behavior of carbon steel piping material. In addition, finite element simulations were conducted to evaluate quantitatively the stress and strain states for both types of specimen under uniaxial tensile loading. The results showed that serration and an increase in tensile strength, which are considered to be evidence of DSA in carbon steels, can be observed from tensile tests for notched-bar specimens. It was also found that the temperature region of DSA observed in the notched-bar specimens was higher than the DSA region observed in the standard tensile specimens tested under the same displacement rate. The results of finite element analysis showed that this behavior is associated with the high strain rate at the notched section, which is caused by the stress and strain concentration.

• Journal of the Korea institute for structural maintenance and inspection
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• v.25 no.1
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• pp.112-119
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• 2021

The failure mode of piping systems due to seismic loads is the low-cycle fatigue failure with ratcheting, and it was found that the element in which nonlinear behavior is concentrated and damage occurs is the elbow. In this study, to quantitatively express the failure criteria for a pipe elbow of SCH40 3-inch carbon steel under low-cycle fatigue, the limit state was defined as leakage, and the in-plane cyclic loading test was conducted. For the carbon steel pipe elbow, which is the vulnerable part to seismic load of piping systems, the damage index was represented using the moment-deformation angle relationship, and it was compared and analyzed with the damage index calculated using the force-displacement relationship. An attempt was made to quantitatively express the limit state of the carbon steel pipe elbow involving leakage using the damage index, which was based on the dissipated energy caused by repeated external forces.