• 제목/요약/키워드: Carbon Steel Pipe

검색결과 140건 처리시간 0.024초

Strengthening of steel hollow pipe sections subjected to transverse loads using CFRP

  • Narmashiri, Kambiz;Mehramiz, Ghadir
    • Structural Engineering and Mechanics
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    • 제60권1호
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    • pp.163-173
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    • 2016
  • Nowadays using Carbon Fiber Reinforced Polymer (CFRP) has been expanded in strengthening steel structures. Given that few studies have taken about strengthening of steel hollow pipe sections using CFRP, in present study, the effects of CFRP sheets using two layers as well as in combination with additional reinforcing strips has been assessment. Strengthening of five specimens was carried out in laboratory tests. As well as numerical simulation was performed for all specimens by Finite Element Method (FEM) using ABAQUS software and high correlation between the results of numerical models with experimental data indicate the power of FEM in this field. The results of both laboratory and simulated specimens showed that load-bearing capacity of circular cross-sections can be significantly increased using CFRP retrofitting technique. Also, application of additional CFRP reinforcing strips and layers caused more strength for the strengthened specimens.

Effect of Dissolved Oxygen (DO) on Internal Corrosion of Water Pipes

  • Jung, Hae-Ryong;Kim, Un-Ji;Seo, Gyu-Tae;Lee, Hyun-Dong;Lee, Chun-Sik
    • Environmental Engineering Research
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    • 제14권3호
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    • pp.195-199
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    • 2009
  • A series of laboratory-scale corrosion experiments was carried out to observe the effect of dissolved oxygen (DO) in the presence of other water quality parameters, such as hardness, Cl-, and pH using various pipe materials. In addition, a simulated loop system was installed at a water treatment plant for pilot-scale experiment. Laboratory-scale experiment showed that corrosion rates for galvanized steel pipe (GSP), carbon steel pipe (CSP), and ductile cast iron pipe (DCIP) were decreased to 72%, 75%, and 91% by reducing DO concentration from 9${\pm}$0.5 mg/L to 2${\pm}$0.5 mg/L. From the pilot scale experiment, it was further identified that the average ionization rate of zinc in GSP decreased from 0.00533 to 0.00078 mg/$cm^2$/d by controlling the concentration of DO. The reduction of average ionization rate for copper pipe (CP) and stainless steel pipe (SSP) were 71.4% for Cu and 63.5% for Fe, respectively. From this study, it was concluded that DO could be used as a major parameter in controlling the corrosion of water pipes.

급수관내 염소 주입이 미생물의 증식과 부식에 미치는 영향 (The Influence of Chlorine Application on Corrosion and Bacterial Growth in Home Plumbing Systems)

  • 김태현;이윤진;임승주
    • 한국환경보건학회지
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    • 제32권5호
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    • pp.431-439
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    • 2006
  • This research was conducted using a model home plumbing system composed of copper, stainless steel, galvanized iron, carbon steel, and PVC (polyvinyl chloride) pipe. The number of bacteria present in stainless steel pipe and PVC was higher than other pipes. High turbidity and zinc release were found in galvanized iron pipe material and detected during the first 6 months. Conversely, there was a decrease in turbidity and zinc release after 6 months resulting in levels similar to other pipes. Copper concentration decreased as operation times increased. In this experiment, the number of bacteria detected in biofilm for a copper pipe continued to increase. Pipe material influenced bacterial numbers in biofilm and water. This showed that elevated chlorine could not control bacterial growth in biofilm for galvanized iron and stainless steel systems. It also suggested that the dosing of chlorine might not be available for all kinds of pipes. Therefore, another complementary method should be introduced to manage biofilm effectively in water distribution systems.

고압배관용 탄소강의 인장시 음향방출 특성 (AE Characteristic under Tensile of Carbon Steel for High-Pressure Pipe)

  • 남기우;이시윤
    • 한국가스학회지
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    • 제7권2호
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    • pp.48-53
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    • 2003
  • 에너지 관련 플랜트에 사용되는 배관은 플랜트의 성능이나 안전성유지에 있어서 중요한 설비의 일부이다. 본 연구에서는 고압탄소강 배관의 변형 및 파괴에 대한 음향방출 기초 자료를 얻기 위하여 압력용기용 배관재를 기계가공하여 인장시험편을 만든 후, 인장시험을 실시하여 항복, 소성변형 및 파괴에 이르기까지의 음향방출 신호를 분석하였다. 탄성영역, 최대인장강도 이전의 소성영역 및 최대인장강도 이후의 소성영역에서 검출된 음향방출의 시간-주파수 분석 결과는 탄성영역에서 항복영역까지는 비교적 낮은 저주파수 대역(250${\~}$350kHz)이 나타났으며, 소성영역에서는 저주파수뿐만 아니라 고주파수 대역(500kHz)도 나타났다. 인장시험 후, 이러한 각 영역의 구별이 가능하였던 원인은 항복영역에서의 전위의 이동, 집적에 따른 신호와 최대인장강도 이전의 소성영역에서의 전위들이 개재물이나 결정입계를 통과했을 때 나타나는 신호, 최대인장강도 이후에는 미소공동의 발생, 성장 및 합체에 의하여 나타나는 신호로 분류가 가능하였기 때문인 것으로 판단된다.

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인산염계 부식억제제에 의한 탄소강관의 부식특성 연구 (A study on the corrosion characteristics of carbon steel pipes by phosphate corrosion inhibitor)

  • 우달식;황병기
    • 한국산학기술학회논문지
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    • 제9권2호
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    • pp.493-499
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    • 2008
  • 본 연구는 가정 옥내급수관에 적수 및 탁수 등을 유발하고 철, 구리 등 중금속이 용출될 수 있는 부식 문제 해결을 위해 인산염계 부식억제제를 주입하는 회분식 실험을 통해 옥내급수관으로 가장 많이 사용되고 있는 아연도 강관의 표면 도금이 벗겨진 상태인 탄소강관을 대상으로 주요 수질인자의 변화, 철의 용출농도 변화, 부식도 및 부착도 평가, 시편의 상태를 고찰하였다. 탄소강관에서 부식억제제를 주입하였을때 pH, 전기전도도, 알칼리도, Ca-경도 등의 부식성 수질인자는 약간의 변화가 있었으나, 큰 영향은 없었다. 탁도의 경우 부식억제제를 5 mg $P_2O_5/L$ 주입시 주입하지 않은 것에 비해 약 10배정도 낮게 나타나 부식억제제가 탁도 유발 억제에 큰 효과가 있음을 확인하였다. 부식억제제의 주입농도가 5 mg $P_2O_5/L$일 때까지는 부식억제제 농도가 증가함에 따라 철(Fe) 용출농도와 부식도가 서서히 감소하는 경향을 보였으며, 부식억제제 5 mg $P_2O_5/L$ 주입시 급격히 감소하여 부식억제제를 주입하지 않은 경우보다 각각 약 12.2배, 약 24배의 저감 효과를 보였다. 결론적으로 인산염계 부식억제제 약 5 mg $P_2O_5/L$ 주입은 옥내 급수관 내부 표면에 치밀한 방식 피막을 형성하여 부식제어에 효과가 있을 것으로 판단된다.

탄소강배관 다중 UT 측정두께를 활용한 감육여부 판별법 개발 (Development of Wall Thinning Distinction Method using the Multi-inspecting UT Data of Carbon Steel Piping)

  • 황경모;윤훈;이찬규
    • Corrosion Science and Technology
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    • 제11권5호
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    • pp.173-178
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    • 2012
  • To manage the wall thinning of carbon steel piping in nuclear power plants, the utility of Korea has performed thickness inspection for some quantity of pipe components during refueling outages and determined whether repair or replacement after evaluating UT (Ultrasonic Test) data. When the existing UT data evaluation methods, such as Band, Blanket, PTP (Point to Point) Methods, are applied to a certain pipe component, unnecessary re-inspecting situations may be generated even though the component does not thinned. In those cases, economical loss caused by repeated inspection and problems of maintaining the pipe integrity followed by decreasing of newly inspected components may be generated. EPRI (Electric Power Research Institute) in USA has suggested several statistical methods, TPM (Total Point Method), LSS (Least Square Slope) Method, etc. to distinguish whether multiple inspecting components have thinned or not. This paper presents the analysis results for multiple inspecting components over three times based on both NAM (Near Area of Minimum) Method developed by KEPCO-E&C and the other methods suggested by EPRI.

Laser based impedance measurement for pipe corrosion and bolt-loosening detection

  • Yang, Jinyeol;Liu, Peipei;Yang, Suyoung;Lee, Hyeonseok;Sohn, Hoon
    • Smart Structures and Systems
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    • 제15권1호
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    • pp.41-55
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    • 2015
  • This study proposes a laser based impedance measurement system and impedance based pipe corrosion and bolt-loosening monitoring techniques under temperature variations. For impedance measurement, the laser based impedance measurement system is optimized and adopted in this paper. First, a modulated laser beam is radiated to a photodiode, converting the laser beam into an electric signal. Then, the electric signal is applied to a MFC transducer attached on a target structure for ultrasonic excitation. The corresponding impedance signals are measured, re-converted into a laser beam, and radiated back to the other photodiode located in a data interrogator. The transmitted impedance signals are treated with an outlier analysis using generalized extreme value (GEV) statistics to reliably signal off structural damage. Validation of the proposed technique is carried out to detect corrosion and bolt-loosening in lab-scale carbon steel elbow pipes under varying temperatures. It has been demonstrated that the proposed technique has a potential to be used for structural health monitoring (SHM) of pipe structures.

Burst capacity of pipe under corrosion defects and repaired with thermosetting liner

  • Akram, Ali;Mustaffa, Zahiraniza;Albarody, Thar M. Badri
    • Steel and Composite Structures
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    • 제35권2호
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    • pp.171-186
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    • 2020
  • This paper aims at providing insights on the use of thermosetting liner for the repair of offshore pipelines exposed to corrosion and leakage. The work which covers both experimental and numerical approaches were aspired due to the high cost of repair for pipelines, limitations of thermoplastic material and limited study of reinforced thermosetting liner. The experiment involves a destruction test called the burst test, carried out on an API 5L X42 carbon steel pipe under four case studies, namely (i) intact pipe, (ii) pipe with corrosion defect, (iii) pipe with corrosion defect and repaired with thermosetting liner and (iv) pipe with leakage and repaired with thermosetting liner. The numerical simulation was developed to first validate the experimental results and later to optimize the design of the thermosetting liner in terms of the number of layers required to restore the original strength of the pipe. The burst test shows an improvement in 23% of the burst capacity for the pipe with corrosion defects, after being repaired with a three-layer thermosetting liner. The parametric studies conducted showed that with an addition of thermosetting layers, the burst capacity improves by an average of 1.85 MPa. In conclusions, the improvement in strength can be further increased with increasing thickness of the thermosetting liner. The thermosetting liner was also determined to fail first inside the host pipe.

고강도-고인성 라인파이프강 개발 동향 (Developing Trend of High Strength and Good Toughness Linepipe Steel)

  • 유장용;강기봉
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2004년도 춘계학술대회
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    • pp.216-221
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    • 2004
  • Linepipe steels with a low carbon acicular ferrite microstructure have been recently developed to accommodate the current transportation condition of the gas and oil industry, and they are finally applied to West- East pipeline project in China. By adopting acicular microstructure, both better formability and better toughness could be obtained due to low yield ratio and fine grained microstructure. Mechanical properties of pipe are not greatly different from those of base plates or hot coils with a microstructure of acicular ferrite. Merits of introducing higher strength steels are well known, i.e., reducing the gauge of pipe and the material cost, increasing the welding speed and decreasing construction cost because of reducing the construction period. Threfore, gas and oil industry has required higher strength steel than APIX70 grade steel. Under this background, API-X80 steel has been developed and shall be applied to the several projects. In this paper, developing stage of API-X80 steel is also presented and discussed.

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