• 한국정밀공학회지
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• 제15권8호
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• pp.174-182
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• 1998

This paper describes a research work of developing a computer-aided design and machining of irregular shaped-sheet metal product for blanking or piercing operation. An approach to the CAD/CAM system is based on the knowledge-based rules. Knowledge for the CAD/CAM system is formulated from plasticity theories, experimental results and the empirical knowledge of field experts. The system has been written in AutoLISP on the AutoCAD and in customer tool kit on the SmartCAM with a personal computer and is composed of nine modules, which are input and shape treatment, flat pattern-layout, production feasibility check, blank-layout, strip-layout, die-layout, data conversion, modelling, and post-processor module. Based on knowledge-based rules, the system is designed by considering several factors, such as material and thickness of product, complexities of blank geometry and punch profile, diameter and material of a wire, and availability of press. This system is capable of generating NC data automatically according to drawings of die-layout module. Results which are carried out in each module will provide efficiencies to the designer and the manufacturer of blanking or piercing die in this field.

• 드라이브 ㆍ 컨트롤
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• 제10권3호
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• pp.7-13
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• 2013

Hydraulic vane pumps are widely used in various hydraulic systems because of its compactness and light weight. It is well known that the vanes and cam ring are separated by very thin liquid films which result in the EHL state. Contrary to the case of cylindrical roller bearings, the inlet and side boundary pressures are much higher than the atmospheric pressure. In this paper, a numerical solution of the EHL of finite line contacts between the cam ring and vane tip with profiled ends is presented. Using a finite difference method with non-uniform grids and the Newton-Raphson method, converged solutions are obtained for moderate load and material parameters. The EHL pressure distribution and film shape are considerably affected by pump delivery pressure and the side boundary condition applied. Both the maximum pressure and the minimum film thickness always occurred near the edge regions. The present results can be used in the design of optimum vane profile in hydraulic vane pump.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2004년도 ICCAS
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• pp.1012-1016
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• 2004

In this paper, we propose a simple but optimized NC code generating technique for disk cams by means of tool path error control in a five-axis CNC machining center. Using the geometric theorem of the triangle made between manufacturing points and error checkpoint, the tool path error has been studied for disk cams profile generation and an improvement in the profile has been obtained. Then, based on the present manufacturing approach a computer program is developed on $C^{++}$ language to perform and to verify the shape design, the manufacturing simulation, and the optimized generation of the NC code.

• 대한기계학회논문집A
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• 제35권7호
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• pp.723-728
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• 2011

진공회로차단기의 성능이 스프링조작기에 많이 좌우되기 때문에, 스프링조작기의 해석이 요구된다. 본 연구에서는 스프링의 특성시험을 먼저 수행한 후, 시험결과를 RecurDyn 프로그램을 이용한 컴퓨터시뮬레이션 스프링모델링에 이용하였다. 개발된 진공회로차단기의 다물체동역학 모델을 이용하여 차단기의 스템변위와 샤프트 회전각에 대한 시뮬레이션 하였으며, 시뮬레이션 결과를 시험과 비교 검증하였다. 검증된 다물체동역학 모델을 사용하여 차단속도를 증가시키기 위한 캠의 최적윤곽을 얻었다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1998년도 춘계학술대회논문집
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• pp.155-159
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• 1998

This paper describes a research work of developing a computer-aided design and manufacturing (CAD-CAM) of irregular shaped sheet metal product for blanking or piercing and bending operation. An approach to the system is based on the knowledge-based rules. Knowledge for the system is formulated form plasticity theories, experimental results and the empirical knowledge of field experts. This system has been written in AutoLIST on the AutoCAD and in customer tool kit on the SmartCAM with a personal computer and is composed of nine modules. the system is designed by considering several factors, such as material and thickness of product, complexities of blank geometry and punch profile, diameter and material of a wire, and availability of press. This system is capable of unfolding a formed sheet metal to give flat pattern and automatically account for the adjustment of bending allowances to match tooling requirements by checking dimensions and generating NC data automatically according to drawings of die-layout module. Results carried out in each module will provide efficiencies to the designer and the manufacture of blanking or piercing and bending die in this field.

• 한국정밀공학회지
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• 제3권3호
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• pp.40-71
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• 1986

By developing a computer program for the systematic design of worm gears, the design formulae and tables of AGMA, JGMA, BS and DIN are analized and compared. The computer program can be used on micro-computers. According to the input data of the reduction ratio, the center distance. the driving torque and the material as design parameters, the program calculate the most efficient worm gear dimension. The variation of the design parameters and other empirical coefficients in case of resulting an inadequate design gear dimension can be easily modified throuth the way of interactive method between the user and the monitoring system of computer. A proposal of the standardization of worm gears was made in which a standard module according to the DIN 323 standard series number was applied. For the more exact and effective calculation of the stress concentration and the deformation of gear teeth, a computer program using the boundary element method is also developed. Even the strength of the special gear shape such as Niemann's "Cavex" gear can be calculated in a short CPU-time. The most effort of this study has been layed on the developing a computer program for the correction of a tooth profile and face width which is most important design factor for an exact and wide teeth contacts under loads, especially by great and wide gears. For this purpose were investigated the tooth stiffness, the mesh interferences and the kinematics and the dynamics of gear mesh. The deflection and the deformation of the gear shaft due to the loads acting on gear and shaft were aslo considered. Some examples have shown the sufficient good status of teeth contact in which the correction of the tooth profile and face width were accomplished due to the calculated results.d results.

• 한국기계가공학회지
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• 제18권8호
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• pp.91-97
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• 2019

A method for generating 3D solid models and drawings for a rotor in the steam turbine is proposed. One of the most important design steps is generating the drawing for manufacturing it. This step is a very routine and time-consuming job because each drawing is composed of several kinds of views and many dimensions. To achieve automation for this activity, rotor profiles are composed of 2D entity groups with attributes. Based on this, the improved design process is developed as follows. First, the rotor profiles can be selected by searching for 2D entity groups using the related attributes. Second, the profiles are connected sequentially so that an entire rotor profile is determined. The completed profile is used to generate 2D drawings automatically, especially views, dimensions, and 3D models. The proposed method is implemented using a commercial CAD/CAM system, Unigraphics, and API functions written in C-language and applied to the rotor of steam turbines. Some illustrative examples are provided to show the effectiveness of the proposed method.

• 대한공업교육학회지
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• 제33권2호
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• pp.259-272
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• 2008

목형의 곡면을 수작업으로 제작할 때 많은 경험이 있다 하더라도 정확한 곡면 형상, 좌우대칭 등의 작업에는 상당한 어려움이 따른다. 기계를 사용한 단순한 2차원 목형은 NC 프로그램을 작성하여 간단히 가공할 수 있지만, 복잡한 곡면 형상의 가공은 3차원 CAM s/w, 공구, 재료 등 다양한 변수가 따르기에 축척된 많은 데이터를 필요로 한다. 3차원 곡면 가공 제품 중 제품의 설계 및 디자인 s/w가 다르다면, 데이터의 호환 및 가공 시스템을 구성하기에는 더더욱 어려움이 따른다. 최근 레저에 대한 관심이 증가함에 따라 레저보트 업체에서는 수작업 대신 레저장비에 대한 소비자의 디자인 및 설계제작 요구에 대응하기 위해서 가공 자동화 및 정밀도 향상을 위하여 CAD/CAM 시스템을 이용한 3차원 모델링 및 CNC 공작기계를 사용한 새로운 개념의 플러그 제작 자동화 기술 개발이 필요하게 되었다. 따라서 본 연구는 수작업으로 제작하던 레저보트의 목형을 정밀도와 생산성 향상을 위하여 디자인을 강조한 3차원 디자인 s/w로 디자인하고, 이 디자인 한 데이터를 이용하여 3차원 CAM s/w에서 모델링 한 후, 가공 데이터를 산출하여 정밀가공기계인 머시닝센터로 가공하고자 하는 것이다. 이 연구 결과를 바탕으로 전문계 고교에서도 CAD 및 단순 가공 기술교육에서 벗어나 다양한 디자인으로 된 곡면 가공 수요자의 요구에 대응하기 위한 3차원 모델링과 3차원 정밀 가공 시스템의 교육 및 개발에 도움이 되었으면 한다. 본 연구는 선박의 하단부인 헐(Hull)의 목형인 플러그(plug)를 가공하기 위하여 플러그의 재료, 2차원 도면 형상을 3차원 형상으로의 모델링, 3차원 디자인 모델링, 가공을 위한 CAM, CNC 공작기계를 이용한 가공 기술 등 여러 가지 융합되고 복합적인 기술인 CAD/CAM 시스템을 활용한 모델링 및 플러그 가공 기술을 개발하는 것이다. 학생들에게는 기술개발의 중요성을, 업체에게는 생산성 향상이 주목적이다.

• 한국정밀공학회지
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• 제15권4호
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• pp.7-14
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• 1998

Noncircular gears have been used for obtaining the modified anglualr velocity ratio between parallel axes. The elliptical gear, which is a kind of noncircular gears, makes use of ellipse as a pitch curve, and is applied for the measurement of the discharge of liquid. The applications of an elliptical gear are more advantageous than any other mechanism as like a crank-slider linkage or a cam mechanism in view of the accuracy and the reliability to transmit the prescribed motion. In this paper, acceding to the theoretical involute tooth profile, two pairs of the elliptical gears were manufactured by using CNC wire electronic discharge machine. The proper ranges of the operating pressure angle and of module not to generate under cutting are studied on the change of the eccentricity, because it is the eccentricity of the pitch curve that determines most of the characteristics of the elliptical gear and then the vibration analysis is executed for the verification of harmonious rotating.

• 대한기계학회논문집A
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• 제24권4호
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• pp.811-823
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• 2000

In design and manufacturing airframe structures which are composed of a lot of sub-assemblies and large complex profile shapes it is difficult to reduce so called hardware variations. Accordingly cost increasing factors for manufacturing airframe parts are much more than other machine parts because of the variability of fabricated details and assemlies. To improve cost and quality, accurate assembly methods and DPD techniques are proposed in this paper which are based upon using CAD/CAM techniques, the concept of KC's and the coordinated datum and index throughout the design, tooling, manufacturing and inspection. The proposed methods are applied to produce fuselage frame assemblies and related engineering aspects are described regarding the design of parts and tools in the context of concurrent digital definition. First articles and consequent mass production of frame assemblies shows a great improvement of the process capability ratio from 0.7 by the past processes to 1.0 by the proposed methods in addition to the cost reduction due to the less number of tools, reduced total assembly times and the space compaction needed by massive inventory. The need to achieve better Cpk, however, and future studies to be investigated will be addressed briefly.