• 제목/요약/키워드: CTOD test

검색결과 35건 처리시간 0.024초

LNG 저장탱크 내조용 9% Ni강의 SAW 용접열영향부내 파괴인성 변화 평가 (Change in Fracture Toughness within Heat-Affected Zone of SA-Welded 9% Ni Steel)

  • 장재일;이정석;이백우;주장복;권동일;김우식
    • 대한기계학회논문집A
    • /
    • 제26권3호
    • /
    • pp.528-536
    • /
    • 2002
  • As one step for the safety performance of LNG storage tank, the change in fracture toughness within the X-grooved weld heat-affected zone (HAZ) of newly developed 9% Ni steel, which was submerged arc (SA)-welded, was investigated. Both crack initiation fracture toughness and crack arrest fracture toughness were evaluated by the crack tip opening displacement (CTOD) tests and compact crack arrest (CCA) tests. As the evaluated region approached the fusion line, each test result shorted different tendency, that is, crack initiation toughness decreased while crack arrest toughness increased. The results were discussed through the observation of the microstructural change.

Local compression에 의한 CTOD 시편내의 용접잔류응력 재분포 (Redistributions of Welding Residual Stress for CTOD Specimen by Local Compression)

  • 주성민;윤병현;장웅성;방한서;방희선;노찬승
    • Journal of Welding and Joining
    • /
    • 제27권6호
    • /
    • pp.31-35
    • /
    • 2009
  • When conducting CTOD test, especially in thick welded steel plate, fatigue pre-cracking occasionally failed to satisfy the requirements of standards thus making the test result invalid. Internally accumulated residual stress of test piece has been thought as one of the main reasons. The propagation of fatigue crack, started from the tip of machined notch, which might have propagated irregularly due to residual stress field. To overcome this kind of difficulty three methods to modify the residual stress are suggested in standard i.e. local compression, reverse bending and stepwise high-R ratio method. In this paper not only multi pass welding but also local pre-compressing process of thick steel plate has been simulated using finite element method for clarifying variation of internal welding residual stress. The simulated results show that welding residual stress is compressive in the middle section of the model and it is predominantly increased after machining the specimen. Comparing as-welded state all component of the welding residual stress changing to compressive in the tip of machine notch whereas residual stress of the outer area remain as tensile condition relatively. Analysis results also show that this irregular residual stress distribution is improved to be more uniformly by applying local compression.

입자강화 복합재료의 쐐기분열시험 및 파괴에너지 평가 (Wedge Splitting Test and Fracture Energy on Particulate Reinforced Composites)

  • 나성현;김재훈;최훈석;박재범;김신회;정규동
    • 대한기계학회논문집A
    • /
    • 제40권3호
    • /
    • pp.253-258
    • /
    • 2016
  • 입자강화복합재료를 이용하여 쐐기분열시험으로부터 얻은 파괴에너지, 균열진전 및 CTOD 에 대한 온도의 영향이 조사되었다. 이용된 재료는 고분자바인더, 산화제 및 알루미늄입자로 이루어져 있으며, 쐐기분열시편의 시험 속도는 50 mm/min 이고, 온도 조건은 $50^{\circ}C$, 상온, $-40^{\circ}C$, $-60^{\circ}C$이었다. 분열하중-CMOD 로부터 구한 파괴에너지는 $50^{\circ}C$에서 $-40^{\circ}C$까지 온도의 감소와 함께 증가한다. 또한 $-60^{\circ}C$에서 입자강화복합재료의 강도는 유리전이온도에 의해 급격히 증가하며 취성거동을 보였다. 그리고 디지털 이미지 상관법을 이용하여 균열 선단부근에 대한 변형률장이 분석되었다.

선박·해양 구조물용 YS 460MPa 강재 FCAW 용접금속의 강도와 인성에 미치는 C의 영향 (Effects of C on the Strength and Toughness of FCAW Weld Metal of YS 460 MPa Steels for Ship and Offshore Structures)

  • 정상훈;엄정호;최한글;정병호;허성화;강창룡
    • Journal of Welding and Joining
    • /
    • 제32권6호
    • /
    • pp.29-34
    • /
    • 2014
  • This paper has an purpose to study the effect of C on the toughness of YS 460 MPa FCAW weld metal. These effects were evaluated by charpy impact and CTOD test about 4 FCAW weld metal containing various C and Si content in relation to microstructure. Increase of C content was helpful to increase AF volume fraction and reduce PF(G) and FS volume fraction by increasing super cooling rate for ferrite transformation. Also, Increase of C content up to 0.045wt% made the strength and impact toughness higher by increasing AF volume fraction. The weld metal containing higher C content indicated higher CTOD value. It is because the volume fraction of PF(G) and FS, can play a role as crack initiation site, was reduced. Effect of C on the strength and elongation of weld metal was higher with an increase of Si contents.

The effect of mechanical inhomogeneity in microzones of welded joints on CTOD fracture toughness of nuclear thick-walled steel

  • Long Tan;Songyang Li;Liangyin Zhao;Lulu Wang;Xiuxiu Zhao
    • Nuclear Engineering and Technology
    • /
    • 제55권11호
    • /
    • pp.4112-4119
    • /
    • 2023
  • This study employs the microshear test method to examine the local mechanical properties of narrow-gap welded joints, revealing the mechanical inhomogeneity by evaluating the microshear strength, stress-strain curves, and failure strain. On this basis, the influence of weld joints micromechanical inhomogeneity on the crack tip opening displacement (CTOD) fracture toughness is investigated. From the root weld layer to the cover weld layer, the fracture toughness at the center of the weld seam demonstrates an increasing trend, with the experimental and calculated CTOD values showing a good correspondence. The microproperties of the welded joints significantly impact the load-bearing capacity and fracture toughness. During the deformation process of the "low-matching" microregions, the plastic zone expansion is hindered by the surrounding microregion strength constraints, thus reducing the fracture toughness. In contrast, during the deformation of the "high-matching" microregions, the surrounding microregions absorb some of the loading energy, partially releasing the concentrated stress at the crack tip, which in turn increases the fracture toughness.

LNG 저장탱크 내조용 강 용접부의 파괴인성 평가 (Evaluation of Fracture Toughness in Steel Weldment for Inner Wall of LNG Storage Tank)

  • 장재일;주장복;양영철;김우식;홍성호;권동일
    • 한국가스학회지
    • /
    • 제2권1호
    • /
    • pp.7-13
    • /
    • 1998
  • 본 연구에서는 LNG 저장탱크의 안전성을 확보하기 위한 연구의 일환으로서, 실제 탱크의 건설에서와 같은 조건으로 SMAW(Shielded Metal Arc Welding) 방식으로 용접된 $9\%$ Ni강의 X-개선 후판용접부내의 파괴인성의 변화를 평가하고 미세조직을 분석하였다. 이때 파괴인성의 평가는 본 연구자들이 제안한 '개선한 CTOD(crack tip opening displacement) 시험법'으로 행하였으며 열영향부내의 미세조직 및 파면은 광학현미경, 주사전자현미경 및 X-선 회절 분석기로 관찰하였다. 결과로부터 열영향부 내의 CTOD 값은, 평가위치가 용융선(Fusion Line-F.L.)으로 접근할수록 감소하는 경향을 나타내었다. 이는 잔류 오스테나이트의 양이 줄어들고 결정립 미세화 효과가 없어지는 영역인 결정립 조대화영역이 열영향 부내에서 차지하는 분율이 증가함에 따른 것이다. 한편, 잔류 오스테나이트의 열적 안정성이 상대적으로 감소하게 되는 F.L.${\~}$F.L.+3mm에서 온도감소에 따른 인성감소의 정도가 F.L.+5mm${\~}$F.L.+7mm보다 상대적으로 매우 큼을 알 수 있었다.

  • PDF

변류기 2차측 개방 보호장치 개발 및 특성 (Development and Characteristics of Detector for Open of Current Transformer Secondary Terminal)

  • 최상원;송기찬
    • 한국안전학회지
    • /
    • 제22권4호
    • /
    • pp.20-25
    • /
    • 2007
  • Instrument transformers are a safe measurement device designed to measure high voltage and large current. A current transformer(CT) is a type of instrument transformer designed to provide a current in its secondary winding proportional to the current flowing in its primary. It is commonly used in metering and protective relaying in the electrical power industry where it facilitates the safe measurement of large current. But, care must be taken that the secondary of a current transformer is not disconnected from its load while current is flowing in the primary, as this will produce a dangerously high voltage across the open secondary, and may permanently affect the accuracy of the transformer. Especially, industrial disaster such as an electric shock and/or a burn accident occurs occasionally by disregard of warning or attention. In this paper, we developed the detector for open of current transformer secondary terminal, and which was tested by the Korea Electrotechnology Research Institute. Test results show that Current Transformer secondary Open Detector(CTOD) interrupted within one second electronically when the 2nd terminal of current transformer opened.

50kg급 고장력강 레이저용접부의 용접잔류응력 및 파괴인성 특성 (The Characteristic of Residual Stress and Fracture Toughness on The Welded Joint of HT50 by Laser Welding)

  • 노찬승;방한서;고민성;김성주;김하식
    • 한국해양공학회:학술대회논문집
    • /
    • 한국해양공학회 2003년도 추계학술대회 논문집
    • /
    • pp.93-96
    • /
    • 2003
  • Laser beam welding process is a relatively new process in comparison with arc welding process, but it is expected to apply widely because of the many advantages, and research and development of that process is being progressed actively for the practical use. the application of this welding process has been restricted due to the high initial investment and the need of precise processing against the material, but cost reduction and thick plate welding in high speed have become practial by recent technological development, and this welding process to not only small parts in automobile, machinery and physicochemical field, but also a large structure and pipe line are being applied. In order to utilize this welding process appropriately to a steel structure, the properties of welding residual stresses and fracture toughness in welded joints are to be investigated for relibilty. On this study, after performing the finite element analysis, thermal and residual stress properties have been examined to the general structural steel (HT50) by laser beam welding. Besides, the property of fracture toughness has been investigated by the Charpy impact test and 3-points bending CTOD test carried out in the range of temperature between $-60^{\circ}C$ and $20^{\circ}C$. From the research results it is revealed that the maximum residual stress appears in the center of plate thickness and the fracture toughness is influenced by strength mis-match.

  • PDF

LNG 탱크 내조용 $9\%$ Ni 강 열영향부의 파괴인성 평가 (Evaluation of Fracture Toughness of Heat-Affected Zone in $9\%$ Ni Steel for Inner Wall of LNG Storage Tank)

  • 장재일;양영철;김우식;홍성호;권동일
    • 한국가스학회:학술대회논문집
    • /
    • 한국가스학회 1997년도 추계학술발표회 논문집
    • /
    • pp.45-52
    • /
    • 1997
  • The objective of this study is, with concept of fitness-for-purpose, to evaluate the fracture toughness in X-grooved weld HAZ(heat-affected zone) of QLT(quenching, lamellarizing and tempering)-processed $9\%$ Ni steel, qualitatively and quantitatively, and analyze the relation with the change of microstructure. In general, CTOD test is widely used to determine the fracture toughness of steel weldments. But several problem of accuracy has been brought up. Therefore, in this study, modified CTOD test was used for X-grooved weld HAZ for $9\%$ Ni steel. Additionally, microstructure of HAZ is observed and analyzed by OM, SEM and XRD. From the resulty, HAZ toughness of QLT-$9\%$ Ni steel decreased as the evaluated region approaches the fusion line. The decreased toughness was partly caused by reduction of the retained austenite content, resulted from decreased nucleation site of the retained austenite content, resulted from decreased nucleasion site for reverse transformation due to the increasing fraction of coarse grained region. On the other hand, unexpectedly, the increasing fraction of ductile weld did not increase the HAZ toughness. Therefore, in this X-grooved weld HAZ, the primary factor affecting fracture toughness was the fraction of coarse grained region, i.e., the weakest region.

  • PDF

고장력강(HT50) 레이저용접부의 용접잔류응력 및 파괴인성 특성 (The Welding Residual Stress and Fracture Toughness Characteristics of HT50 Laser Welded Joint)

  • 노찬승;방희선;방한서;오종인
    • 한국해양공학회지
    • /
    • 제21권3호
    • /
    • pp.71-76
    • /
    • 2007
  • Recently, many industries have been employing the application of laser beam welding, due to the resulting high welding quality, such as smaller width of melting and heat affective zone, smaller welding deformation, and fine grains of weldment, compared to arc welding. However, in order to appropriately utilize this welding process with steel structure, the characteristics of welding residual stresses and fracture toughness in welded joints are to be investigated for reliability. Therefore, in this study, the mechanical properties of weldments by arc and laser welding are investigated using FEM to confirm the weldability of laser welding to the general structural steel (HT50). The Charpy impact test and 3-points bending CTOD test are carried out in the range of temperatures between $-60^{\circ}C\;and\;20^{\circ}C$, in order to understand the effect on the fracture toughness of weldments. From the research results, it has been found that the maximum residual stress appears at the center of plate thickness, and that the fracture toughness is influenced by strength mis-match.