• 전기전자학회논문지
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• 제17권1호
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• pp.63-70
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• 2013

본 연구에서는 차량용 연료히터의 전기적 성능검사 챔버를 구현한다. 겨울철 저온환경의 영향을 받는 디젤 엔진이 냉각될 경우 일정한 온도 이하로 내려가면 파라핀과 같은 반고체 상태인 왁싱(Waxing)물질을 형성하여 엔진 시동이 잘 걸리지 않게 하는 원인이 된다. 히터내에 센서를 안착시켜 통합한 일체형 통합히터는 시동성 평가에 중요한 요소이며, 성능평가 시험 챔버 시스템을 통해 전기적인 특성을 시험한다. 최근 CRDI(커먼레일) 엔진을 주로 사용함에 따라 연료히터로 디젤오일을 가열하여 점화성능을 향상시키기 위한 연료히터 성능시험은 엔진의 시동성을 향상시키는 중요한 요소이다. 따라서 연료히터의 전기적 성능시험 검사항목은 상온, 극저온, 극고온에서 동작검사, 시험저항 설정에 따른 저항동작 지연시간 및 전류동작 지연시간, 온도변화에 따른 바이메탈 지연시간 검사, 블록히터의 전류 및 저항 검사, 히팅 운전검사 등을 수행하도록 설계한다.

• 전기전자학회논문지
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• 제20권2호
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• pp.200-204
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• 2016

본 연구에서는 유로형(EURO type) 클린 디젤 CRDI(common rail direct injection) 엔진용 오버플로우 밸브 성능 평가 시스템을 구현한다. 친환경 조건에 맞도록 정밀 기능을 구비한 오버플로우를 위해 스프링의 하중을 고려한 구현이 중요하다. 특히 정밀제어에 따른 디젤 차량의 성능평가는 연비 향상과 환경 규제 만족이 필연적이다. 이에 성능평가를 위한 평가 알고리즘의 기본 조건은 100cc 미만에서 3.0 bar, 150 cc 이상에서 3.3 bar, 250 cc이상에서 4.0 bar를 사용하여 시험한다.

• 한국자동차공학회논문집
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• 제19권4호
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• pp.32-37
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• 2011

Biodiesel fuel is already remarkable alternative fuel in many countries. So, many studies are performed on the environmental or economic effects as well as the characteristics of diesel engine fueled biodiesel in combustion and emission. In this study, an CRDI diesel engine used to commercial vehicle was fueled with diesel fuel and 20% biodiesel blended fuel (BDF 20%) with city mode in excess of 300 hours. Engine dynamometer testing was completed at regularly scheduled intervals to monitor the engine performance and exhaust emissions. The engine performance and exhaust emissions were sampled at 1 hour interval for analysis. To check the engine parts (valve and injector), the engine was inspected after test. It was concluded that there were no unusual deteriorations of the engine, or any unusual changes in engine power and exhaust emissions in spite of operation of 300 hours with BDF 20%.

• 한국정밀공학회지
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• 제26권2호
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• pp.54-62
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• 2009

The purpose of this study is to develop a piezo injector driver for common-rail direct injection diesel engines. In this research, we analyzed the electrical and mechanical characteristics of the piezo actuator through experiments. Current flow and charging voltage of the piezo injector are controlled by the PWM signal of variable duty ratio in order to realize both fast response and low peak current. The optimal switching duty ratio was designed by modeling and analyzing of the piezo driver circuit. In order to avoid resonance and unacceptably long settling time, appropriate frequency range of the PWM signal was derived based on the driver circuit model. The developed injector driver was validated by experiments under various fuel rail pressure, injection duration, and charging voltage.

• 한국분무공학회지
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• 제18권2호
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• pp.87-93
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• 2013

In this paper, high-pressure injection characteristic of servo hydraulic injector as the key component of diesel CRDi system, which is driven by solenoid and piezo-actuator were examined by experimental analysis. High-pressure injection characteristic of standard diesel fuel injected at high pressure up to 160 MPa was investigated at high-pressure chamber by using a high-speed camera for spray visualization and quantitative analysis. By this study, we found that the piezo-driven injector has better performances in controlling the fuel injection with the high pressure, including fuel quantity, spray penetration length and spray velocity, than that of a solenoid-driven injector. In particular, the needle response time for start of injection in piezo-driven injector was faster of about $125{\mu}s$ than that of solenoid-driven injector. Consequently, it is known that the piezo-driven injector has more degrees of freedom in controlling the fuel injection with the high pressure than solenoid-driven injector.

• 한국생산제조학회지
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• 제24권2호
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• pp.203-210
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• 2015

This paper investigates the failure of a car with a 2.5-liter CRDi engine of the Hyundai Company. The failure is caused by intermittent poor acceleration while driving. To analyze the cause, we investigated the air intake volume, the fuel injection, and the air-fuel ratio, which were determined to be normal. The brake switch signal error was discovered while analyzing the function that limits the output of the engine. While investigating the cause, we discovered the corrosion of the pins on the connector of the brake switch. We determined that it was generated by soapy water flowing in the solar film. Therefore, the cause of the failure was the brake switch signal errors. Additionally, we determined that ECM was the normal fail-safe mode that implemented the override device for safety during normal acceleration. Based on these results, further solar film experiments must be conducted to fully elucidate the causes.

• 한국자동차공학회논문집
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• 제15권3호
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• pp.35-40
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• 2007

Our environment is faced with serious problems related to the air pollution from automobiles in these days. In particular, the exhaust emissions of diesel engine are recognized main cause which influenced environment strong, In this study, the potential possibility of biodiesel fuel was investigated as an alternative fuel for a naturally aspirated common rail diesel engine. The smoke emission of biodiesel fuel 5vol-%(min. content) was reduced in comparison with diesel fuel, that is, it was reduced approximately 60% at 4000rpm, full load. But, power, torque and brake specific energy consumption didn't have no large differences. But, NOx emission of biodiesel fuel was increased compared with a commercial diesel fuel. Also, the effects of exhaust gas recirculation(EGR) on the characteristics of NOx emission has been investigated. It was found that simultaneous reduction of smoke and NOx was achieved with biodiesel fuel(5vol-%) and cooled EGR method($5{\sim}10%$) in a common rail diesel engine.

• 한국자동차공학회논문집
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• 제15권4호
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• pp.61-66
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• 2007

A CRDI diesel engine used to commercial vehicle was fueled with 20% biodiesel fuel(BDF 20) in excess of 150 hours. Engine dynamometer testing was completed at regularly scheduled intervals to monitor the engine performance and exhaust emissions. The engine performance and exhaust emissions were sampled at 1 hour interval for analysis, Also, BSEC with BDF 20 resulted in lower than with diesel fuel. Since the biodiesel fuel used in this study includes oxygen of about 11%, it could influence the combustion process strongly. So, BDF 20 resulted in lower emissions of carbon monoxide, carbon dioxide, and smoke emissions without special increase of oxides of nitrogen than diesel fuel. It was concluded that there was no unusual deterioration of the engine, or any unusual change in exhaust emissions from using the BDF 20.

• 한국산업융합학회 논문집
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• 제18권4호
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• pp.207-215
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• 2015

Since the oil shock of 1970's there was a strong upward tendency for the use of the high viscosity and poorer quality fuels. Therefore the misfiring engine occurs due to the decrease of quantity injected for lean burn and emission control in CI diesel engine. In this study, it is designed and used the test bed which is installed with turbocharger and intercooler. In addition to equipped using CRDI by controlling injection timing with mapping modulator, it has been tested and analyzed the engine performance, combustion characteristics, and emission as operating parameters.

• 한국산업융합학회 논문집
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• 제26권4_2호
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• pp.649-656
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• 2023

Recently, global warming has become severe, and regulation is established for carbon savings each field. its regulation is applied to various fields using IC engine such as automobile, ship, agricultural machine. Therefore engine block applied Common Rail Direct Injection(CRDI) technology, that carry out thermal-structure analysis to examine design. The thermal load about 900℃ by explosion was applied in cylinder. And pressure about 9 MPa(90 Bar) was applied to structure analysis. As a result, it was the highest at 185.99℃ at the top of cylinder. Static-structure analysis applied thermal load, that was shown maximum equivalent stress at 142.59 Mpa and Maximum principal stress 145.03 MPa, Minimum principal stress -149 MPa. When compare analysis results to material property, it design is safety structurally.